Saloon up to 1969

Body Sides and Doors
Body Sides - Austin and Morris MkI, MkII Saloons,
Riley and Wolseley MkI, MkII Saloons
Body side assemblies include the centre pillar, cant and waist rails; monoside panels are the outer ‘skin’ panels only. Body side assemblies and monoside panels are suitable for Austin and Morris saloons only, whereas most other parts listed here are also appropriate for Riley Elf and Wolseley Hornet MkI and MkII saloons built up to 1966.
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
1	14A6472	BODY SIDE ASSEMBLY, RH	1	1959-64.
	14A6473	BODY SIDE ASSEMBLY, LH	1	1959-64.
	24A2366	BODY SIDE ASSEMBLY, RH	1	1964-69.
	24A2367	BODY SIDE ASSEMBLY, LH	1	1964-69.
	14A5500	MONOSIDE PANEL, RH	1	Excludes centre pillar and cant rail.
	14A5501	MONOSIDE PANEL, LH	1	Excludes centre pillar and cant rail.
2	14A6901	OUTER A PANEL, RH	1
	14A6901P	OUTER A PANEL, RH	1	Non-genuine.
	14A6902	OUTER A PANEL, LH	1
	14A6902P	OUTER A PANEL, LH	1	Non-genuine.
3	14A6899	DOOR SURROUND, RH	1
	14A6900	DOOR SURROUND, LH	1
The monosides of the Mini MkI and MkII saloons were exactly that: one-piece pressings running from the rear edge of each front wing to the rear corners of the bodyshell. The body side assemblies were composed of these extremely large pressings plus the internal stiffening rails. The traveller, van and pick up (and later saloons) were constructed in a different manner, using separate outer A panel, door surround and rear bodyside panels, enabling common panels to be used as far back as the centre of each body type.

The outer A panels and door surrounds listed here are technically speaking correct for travellers, vans and pick ups, but have always been used as cost-effective repair panels for the front halves of MkI and MkII saloon monosides. In terms of styling and overall dimensions they are exactly the same as their counterpart areas on the saloon monosides; however because of the different construction process there are detail changes and some degree of fettling will be necessary when fitting them.
The very first 1959 - 1960 Minis had many significant body construction differences from later models. One of these was the absence of the inner A panels, complete with their door hinge reinforcements. Catering for the repair of the A panel and inner wing areas of these early cars will probably require some modification of the new panels to be fitted.

Note that the later, MkIII onwards, saloon A panels and door apertures (and those of the Clubman estate) cannot be used to repair a MkI or MkII saloon, because of the totally different internal door hinge design and the altered shape and size of the doors.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
4	REPAN071	SURROUND REPAIR, A post, RH	1	Non-genuine.
	REPAN072	SURROUND REPAIR, A post, LH	1	Non-genuine.
5	REPAN064	SURROUND REPAIR, door step with corners, RH	1	Detailed restoration quality panel.
	REPAN065	SURROUND REPAIR, door step with corners, LH	1	Detailed restoration quality panel.
6	REPAN008	SURROUND REPAIR, door step with corners, RH	1	Non-genuine; extends back into rear quarter panel.
	REPAN009	SURROUND REPAIR, door step with corners, LH	1	Non-genuine; extends back into rear quarter panel.
7	BHM13P	SURROUND REPAIR, door step, straight	2	Non-genuine.
8	REPAN116	REAR QUARTER REPAIR, lower half, RH	1	Not Riley Elf or Wolseley Hornet.
	REPAN117	REAR QUARTER REPAIR, lower half, LH	1	Not Riley Elf or Wolseley Hornet.
9	REPAN207	REAR QUARTER REPAIR, wheel arch, RH	1	Non-genuine.
	REPAN208	REAR QUARTER REPAIR, wheel arch, LH	1	Non-genuine.
10	REPAN067	REAR QUARTER REPAIR, rear lower corner, RH	1	Non-genuine.
	REPAN066	REAR QUARTER REPAIR, rear lower corner, LH	1	Non-genuine.
11	14A6655	CENTRE PILLAR, RH	1	1959-64.
	14A6656	CENTRE PILLAR, LH	1	1959-64.
	24A1430	CENTRE PILLAR, RH	1	1964-69.
	24A1431	CENTRE PILLAR, LH	1	1964-69.
12	ALA5432	CANT RAIL, RH	1
	ALA5433	CANT RAIL, LH	1
13	REPAN210	REAR QUARTER RAIL ASS’Y, RH	1	Includes trim pad retaining strip.
	REPAN211	REAR QUARTER RAIL ASS’Y, LH	1	Includes trim pad retaining strip.
	24A143	RETAINING STRIP, trim pad	2
14	14A7775	BRACKET, quarter light catch	2	For models with opening rear quarter windows. Not Riley Elf or Wolseley Hornet.
15	14A8462	SHEDDER, drip moulding, RH	1	Not supplied in body side assembly.
	14A8463	SHEDDER, drip moulding, LH	1	Not supplied in body side assembly.

Doors - Austin and Morris MkI, MkII Saloons,
Riley and Wolseley MkI, MkII Saloons
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
16	14A8306	DOOR ASSEMBLY, RH	1
	14A8307	DOOR ASSEMBLY, LH	1
17	14A5498	DOOR OUTER PANEL, RH, steel	1
	14A5499	DOOR OUTER PANEL, LH, steel	1
	14A5498P	DOOR OUTER PANEL, RH, steel	1	Non-genuine.
	14A5499P	DOOR OUTER PANEL, LH, steel	1	Non-genuine.
	REPAN107	DOOR OUTER PANEL, RH, aluminium	1	Non-genuine.
	REPAN108	DOOR OUTER PANEL, LH, aluminium	1	Non-genuine.
18	REPAN109	SUPPORT, door window channel	2	Non-genuine.
19	REPAN037	DOOR FRAME REPAIR, lower edge, RH	1	Non-genuine.
	REPAN038	DOOR FRAME REPAIR, lower edge, LH	1	Non-genuine.
20	14A6818K	DOOR HINGE KIT, four hinges, replacement	1	Supplied fitted with metric fixings.
21	14A6818	DOOR HINGE ASS'Y, upper RH, replacement	1	Supplied fitted with metric fixings.
	14A6819	DOOR HINGE ASS'Y, upper LH, replacement	1	Supplied fitted with metric fixings.
22	14A6820	DOOR HINGE ASS'Y, lower RH, replacement	1	Supplied fitted with metric fixings.
	14A6821	DOOR HINGE ASS'Y, lower LH, replacement	1	Supplied fitted with metric fixings.
23	37H3044	PIN, door hinge	4
24	37H3043	BUSH, repair, hinge pin	4
25	BMP135	GASKET, hinge, body	4
26	BMP134	GASKET, hinge, door	4
27	14A6818/21FK	FIXINGS KIT, door hinges, imperial	1	Includes studs, nuts, screws, washers and distance pieces for four original (imperial thread) hinges.
28	53K402	STUD, hinge, imperial thread	10	For original hinges.
	53K402X	STUD, hinge, metric thread	10	For replacement hinges.
29	NH604041	NUT, hinge, imperial thread	10	For original hinges.
	NH106041	NUT, hinge, metric thread	10	For replacement hinges.
30	PMZ412	SCREW, upper hinge to door, imperial	2	For original hinges. Pan head; 3/4” long.
	SE106201	SCREW, upper hinge to door, metric	2	For replacement hinges. Pan head; 20mm long.
31	PMZ410	SCREW, lower hinge to door, imperial	2	For original hinges. Pan head; 5/8” long.
	SE106161	SCREW, lower hinge to door, metric	2	For replacement hinges. Pan head; 16mm long.
32	SH604051	SCREW, lower hinge to body, imperial	2	For original hinges. Hex head; 5/8” long.
	SH106161	SCREW, lower hinge to body, metric	2	For replacement hinges. Hex head; 16mm long.
33	LWZ204	WASHER, locking	16
34	PWZ104	WASHER, plain, upper hinge to body and lower hinge to body and door	12
35	14A7387	DISTANCE PIECE, upper hinge to door	4

Body Sides - Riley and Wolseley MkIII Saloons
On the Elf and Hornet MkIII, built between 1967 and 1969, there are major differences. While manufactured alongside the Mini MkII, the Elf and Hornet MkIII used internally hinged, wind-up window doors not seen on the standard Mini body until the production of the Mini MkIII from late 1969. The following items may be fitted to Elf and Hornet MkIII models, but since many are produced to Mini MkIII condition or later, some detail modification work should be anticipated.
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
36	CZH122	DOOR SURROUND, RH	1	Modifications required to fit locks.
	CZH123	DOOR SURROUND, LH	1	Modifications required to fit locks.
37	HMP441012	SURROUND REPAIR, A post and step, RH	1
	HMP441013	SURROUND REPAIR, A post and step, LH	1
38	REPAN214	SURROUND REPAIR, A post, RH	1	Non-genuine.
	REPAN215	SURROUND REPAIR, A post, LH	1	Non-genuine.
39	REPAN010	SURROUND REPAIR, door step with corners, RH	1	Non-genuine; extends back into rear quarter panel.
	REPAN011	SURROUND REPAIR, door step with corners, LH	1	Non-genuine; extends back into rear quarter panel.
40	BHM13P	SURROUND REPAIR, door step, straight section	2	Non-genuine.
41	REPAN207	REAR QUARTER REPAIR, wheel arch, RH	1	Non-genuine.
	REPAN208	REAR QUARTER REPAIR, wheel arch, LH	1	Non-genuine.
42	CZH255	B POST ASSEMBLY, RH	1
	CZH256	B POST ASSEMBLY, LH	1
43	ALA5784	CANT RAIL, RH	1
	ALA5785	CANT RAIL, LH	1
44	CZH426	WAIST RAIL, RH	1	With trim pad retainer.
	CZH427	WAIST RAIL, LH	1	With trim pad retainer.
45	ALA5679	RETAINER, trim pad	2
46	14A8462	SHEDDER, drip moulding, RH	1
	14A8463	SHEDDER, drip moulding, LH	1

Doors - Riley and Wolseley MkIII Saloons
Doors on these cars were similar to the wind-up window, internally-hinged doors used on Minis from 1969 onwards. However, it is still preferable to find original, repairable second hand doors to use; if this proves impossible then the replacement door assemblies listed here can be regarded as a starting point. The difficulties lie in the areas of the doors which accept the lock mechanisms and interior lock levers, which are completely different. Additionally, 1967-68 cars had different screw and stud spacings between the hinges and the doors and A posts. As a result, considerable skills will be required to to make the replacement doors useable.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
47	BMP326	DOOR ASSEMBLY, RH, less hinges	1	Modifications required to fit locks.
	BMP327	DOOR ASSEMBLY, LH, less hinges	1	Modifications required to fit locks.
48	CZH3300A	DOOR OUTER PANEL, RH	1	Includes threaded inserts for mirror.
	CZH3300	DOOR OUTER PANEL, RH	1	Does not include threaded inserts.
	CZH3300P	DOOR OUTER PANEL, RH, non-genuine	1	Does not include threaded inserts.
	CZH3301A	DOOR OUTER PANEL, LH	1	Includes threaded inserts for mirror.
	CZH3301	DOOR OUTER PANEL, LH	1	Does not include threaded inserts.
	CZH3301P	DOOR OUTER PANEL, LH, non-genuine	1	Does not include threaded inserts.
49	REPAN052	DOOR FRAME REPAIR, lower edge, RH	1	Non-genuine.
	REPAN053	DOOR FRAME REPAIR, lower edge, LH	1	Non-genuine.
50	CZH3121	BRACKET, pivot, check arm	2

The following are the original hinges; note that while they look similar to 1969 onwards Mini items, most cars (1967-68) had earlier type hinges with the studs and screw holes spaced differently. The hinges on a smaller number of later cars (1968-69) had wider spaced studs and screws. This wider spacing is the same as 1969 onwards Mini hinges, which may be used instead in door sets on 1968-69 Elf/Hornet models (see ‘Body Sides, Back Panels and Roof - Saloon and Cabriolet, 1969 On’ section for later Mini hinges) but some modification will still be necessary.
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
51	ALA5684	DOOR HINGE ASSEMBLY, RH	2	1967-68; with narrow spaced studs.
	ALA5685	DOOR HINGE ASSEMBLY, LH	2	1967-68; with narrow spaced studs.
	ALA6379	DOOR HINGE ASSEMBLY, RH and LH	4	1968-69; with wide spaced studs.
52	SF604061	SCREW, countersunk, hinge to door	8	Quantity increases when fitting new upper hinges to new doors.
53	2K9847	WASHER, cupped, shakeproof	8	Quantity increases when fitting new upper hinges to new doors.
54	LNZ104	NUT, locking, hinge to body	8
55	ALA5690	WASHER, plate	4	1967-68; with narrow spaced studs.
	ALA6381	WASHER, plate	4	1968-69; with wide spaced studs.
56	ALA5754	SHIM, door hinge	A/R	1967-68; start with one shim per hinge.
	ALA8460	SHIM, door hinge	A/R	1968-69; start with one shim per hinge.
57	ADA5671	ARM ASSEMBLY, door check	2
58	CLZ412	CLEVIS PIN, check arm	2
59	ZPS205	SPLIT PIN	2

If Only...
One of the more surprising things about the Longbridge complex was the incredible network of tunnels underneath it. Apparently constructed at the behest of Lord Austin some time before the Second World War, the tunnels were substantial (big enough for a delivery van to negotiate), reasonably well lit, poorly ventilated and ran to a total length of somewhere around three miles!

Over time, the tunnels became hiding places for things that staff didn’t know what to do with, or had been told to throw away and coudn’t bring themselves to do so. At the start of the 1980s a serious fire broke out in one of the tunnels and extinguishing the fire was compromised by the amount of clutter in the way. The tunnels were soon cleared, and what classic car enthusiasts could only dream of finding was brought to the surface in huge quantities.

Tea chests and pallets of production line stock of all kinds dating back to the 1940s and 50s was recovered, along with several complete bodyshells, cars and even exhibition items from long gone motor shows! The huge stash filled a staff car park. The Heritage arm of Leyland Cars had not long been in existance and was duly offered several items some of which are on display in the Heritage Motor Centre at Gaydon today. As for the rest - there wasn’t the demand for classic car parts that there is now, so it all went for scrap. Some of it would make you weep: palletfuls of early Mini doors, even an articulated lorry load of Elf and Hornet panelwork.

Nowadays British Motor Heritage would be the recipient for such a haul, and would make sure that anything useable was salvaged for enthusiasts around the world. Just think - if the fire hadn’t occurred, Elf and Hornet owners might be a lot better off today for the unique panels for their cars. Until 2012, there was a brand new (but very battered) 1979 specification bronze metallic Mini 1275 GT still nestling in one of the darker corners but then, with the impending redevelopment of the Longbridge site and the need to deal with the tunnels, the car was finally extricated and sold at auction a year later - becoming the last new Mini to leave Longbridge!

Back Panels and Boot Lid
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
60	14A6484	BACK PANEL ASSEMBLY, with original size rear window aperture	1	1960-67; may be used on 1959-60 models. Austin and Morris MkI.
61	HMP441046	BACK PANEL ASSEMBLY, with larger size rear window aperture	1	Accepts 1967 on rear window and seals only. Austin and Morris MkI.
62	HMP441022	BACK PANEL ASSEMBLY	1	1967-69; Austin and Morris MkII.
63	HMP441019	BACK PANEL REPAIR, lower half, full width	1	1967-69; Austin and Morris MkII.
64	HMP441009	BACK PANEL REPAIR, lower edge, full width	1
65	HMP441026	BACK PANEL REPAIR, lower edge, centre	1
	CZH3058	BACK PANEL REPAIR, lower edge, centre	1	Alternative.
	CZH3058P	BACK PANEL REPAIR, lower edge, centre	1	Non-genuine.
66	14A8304	BACK PANEL REPAIR, lower corner, RH	1	1959-67; includes lamp piercings. Austin and Morris MkI.
	14A8305	BACK PANEL REPAIR, lower corner, LH	1	1959-67; includes lamp piercings. Austin and Morris MkI.
67	CZH3060	BACK PANEL REPAIR, lower corner, RH	1	1967-69; includes lamp piercing. Austin and Morris MkII.
	CZH3061	BACK PANEL REPAIR, lower corner, LH	1	1967-69; includes lamp piercing. Austin and Morris MkII.
68	REPAN060	BACK PANEL REPAIR, lower corner, RH	1	Non-genuine; without lamp piercing.
	REPAN061	BACK PANEL REPAIR, lower corner, LH	1	Non-genuine; without lamp piercing.
69	REPAN031	REAR LAMP CONVERSION PANEL, RH	1	Non-genuine; converts later lamp piercing to MkI specification.
	REPAN032	REAR LAMP CONVERSION PANEL, LH	1	Non-genuine; converts later lamp piercing to MkI specification.
70	14A6596	CANT RAIL, rear	1
71	28G110	BOOT LID ASSY., single skin type	1	1959-67; Austin and Morris MkI. Cooper models 1961-66.
	8G9270	BOOT LID ASSY., double skin type	1	1967-69; Austin and Morris MkII. Cooper models 1966-69.
72	14A5517	BOOT LID OUTER PANEL	1
73	CZH3272	HINGE ASSEMBLY, boot lid, RH	1	Original design; fit with NH604041 nuts.
	CZH3273	HINGE ASSEMBLY, boot lid, LH	1	Original design; fit with NH604041 nuts.
74	BMB360040	HINGE ASSEMBLY, boot lid, RH	1	Alternative; smooth (1990 on) profile. Fit with NT604041 nuts.
	BMB360050	HINGE ASSEMBLY, boot lid, LH	1	Alternative; smooth (1990 on) profile. Fit with NT604041 nuts.
75	HMP441031	HINGE KIT, boot lid, pair of hinges	1	Alternative; smooth (1990 on) profile. Fit with NT604041 nuts.
The alternative 1990 on hinges will fit an early car, but since they are visually different it would be best to replace them in pairs using the kit HMP441031.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
76	24A2175	GASKET, hinge to boot lid	2
77	24A2176	GASKET, hinge to body	2
78	SG604051	SCREW, countersunk, hinge to body	4
79	NH604041	NUT, hinge to boot lid and body	8	Use on original hinges.
	NT604041	NUT, hinge to boot lid and body	8	Use on alternative hinges.
80	LWZ204	WASHER, locking	8
81	PWZ104	WASHER, plain	8
82	14A6490	REAR VALANCE ASSEMBLY	1	1959-64; includes rear pillar plate reinforcements. Not for Hydrolastic suspension fitted models.
83	14A5497	REAR VALANCE PANEL, with fog lamp screw holes	1	1964-69; may be used on earlier models.
	14A6940	REAR VALANCE PANEL, no screw holes	1
	CZH3353P	REAR VALANCE PANEL, no screw holes	1	Non-genuine.
84	ALA4665	REAR VALANCE PANEL	1	For Riley Elf and Wolseley Hornet.

The Mini’s Most Difficult Panel
The amount of equipment used to produce a panel on a mass production car is sometimes jaw-dropping. It isn’t a case of ‘two halves of a tool come together with a sheet of steel in between, and out comes a panel’. The average skin panel requires four, five or six tools, each carefully set in a power press, to make it.

The hardest piece of presswork or panel forming to get right on the Mini bodyshell was the saloon back panel. To make the back panel with its complex curves and difficult dutch bend around the boot lid aperture took eleven tools, each of which were blocks of steel around the size of a small bathroom! To see two lines of 800-ton and 600-ton power presses loaded with all these tools, all thumping away making the Mini back panel, was a pretty awe-inspiring sight. And feeling (through your feet, especially). And noise.

Which makes the fact that British Motor Heritage still continues to manufacture the Mini bodyshell and its component parts in limited numbers, using the original mass production press tools, assembly jigs and fixtures very impressive. This feat becomes even more impressive when it is realised that much of the tooling, including that which creates the back panel, dates back to the start of the car’s production well over forty years and just under five and a half million Minis ago. Although refurbished sporadically over the years, as a result of its extreme degree of usage the tooling requires a great deal of maintenance and ingenuity to keep it running.

Roof
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
85	14A5503	ROOF PANEL	1

Seam Finishers
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
86	14A9999	FINISHER, seam, roof to front wheel arch	2	Mild steel.
	BMP127	FINISHER, seam, roof to front wheel arch	2	Mild steel, alternative.
	BMP127SS	FINISHER, seam, roof to front wheel arch	2	Stainless steel.
87	14A6783	FINISHER, seam, roof to rear valance, RH	1	Mild steel.
	BMP124	FINISHER, seam, roof to rear valance, RH	1	Mild steel, alternative.
	BMP124SS	FINISHER, seam, roof to rear valance, RH	1	Stainless steel.
	14A6784	FINISHER, seam, roof to rear valance, LH	1	Mild steel.
	BMP125	FINISHER, seam, roof to rear valance LH	1	Mild steel, alternative.
	BMP125SS	FINISHER, seam, roof to rear valance, LH	1	Stainless steel.
88	14A6795	FINISHER, rear quarter to rear valance	2
	BMP129	FINISHER, rear quarter to rear valance	2	Alternative.
89	GFK7515	CLIP, finisher to seam	36	Use 8 for each long front and rear finisher, 2 for each short rear finisher.

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Saloon up to 1969

DOOR-1970 ON- NO HINGES-RH

RETAINER- REAR 1/4 PANEL TRIM TO WAIST RAIL RH AND LH

WAIST RAIL-REAR 1/4 LIGHT 1970 ON-LH

WAIST RAIL- REAR 1/4 LIGHT-1970 ON- RH

CANT RAIL-'69 ON LH

CANT RAIL-'69 ON R.H.

'B' POST ASSEMBLY (INTERNAL HINGES) L.H.

'B' POST ASSEMBLY (INTERNAL HINGES) R.H.

EXTENDED DOOR STEP-MK3-SALOON-L/H

EXTENDED DOOR STEP-MK3-SALOON-R/H

A POST/DOORSTEP REPAIR-1970 ON-LH

A POST/DOORSTEP REPAIR-1970 ON-RH

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