Manual gearbox - clutch pedal and hydraulics

Clutch Pedal and Pedal Box
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
1	2A5866	CLUTCH PEDAL ASSEMBLY	1	1959-75.
2	NAM3116	CLUTCH PEDAL ASSEMBLY	1	1976 on, RHD.
	NAM3115	CLUTCH PEDAL ASSEMBLY	1	1976 on; LHD.
3	2A3034	BUSH, clutch pedal	1	Included in clutch pedal assembly.
4	GPR104	PAD, clutch pedal	1	1959-75.
5	GPR107	PAD, clutch pedal	1	1976-90.
	SZU10001	PAD, clutch pedal	1	1990 on.
6	2A5880	SHAFT, clutch and brake pedals	1	RHD, all models; 1959-88, LHD without direct acting brake servo.
	NAM8524	SHAFT, clutch and brake pedals	1	1988 on, LHD with direct acting brake servo.
7	LNZ205	NUT, nyloc	1
8	2A5652	SPRING, clutch pedal return	1	1959-88, without direct acting brake servo.
9	NAM8544	SPRING, clutch pedal return	1	1988 on, RHD with direct acting brake servo.
	NAM8547	SPRING, clutch pedal return	1	1988 on, LHD with direct acting brake servo.
10	2A5859	PEDAL BOX ASSEMBLY	1	1959-71, single line brakes.
	21A2467	PEDAL BOX ASSEMBLY	1	1971-75, single line brakes.
	21A2056	PEDAL BOX ASSEMBLY	1	1969-71, dual line brakes.
	21A2345	PEDAL BOX ASSEMBLY	1	1971-75, dual line brakes.
	NAM8670	PEDAL BOX ASSEMBLY	1	1976-88, dual line brakes without direct acting servo.
	SKU10043	PEDAL BOX ASSEMBLY	1	1988-96, RHD with direct acting servo.
	SKU101220	PEDAL BOX ASSEMBLY	1	1997 on, RHD, all models.
	SKU10040	PEDAL BOX ASSEMBLY	1	1988-94, LHD carburetter models.
	SKU10042	PEDAL BOX ASSEMBLY	1	1991-96, LHD injection models.
	SKU101210	PEDAL BOX ASSEMBLY	1	1997 on, LHD, all models.
11	21A2348	CLAMP, pedal box	1	1971-75, dual line brakes.
12	21A1657	PLATE, locating	1	1959-75, models fitted with steering lock.
13	SH605051	SCREW, pedal box to body	2
14	LWZ205	WASHER, locking	2
15	CLZ512	CLEVIS PIN, pedal to master cylinder push rod	1
16	GHF502	SPLIT PIN	1
17	RCLIP01	'R' CLIP	1	Alternative to split pin; MUCH easier to fit!
18	31G279	GASKET, master cylinder to pedal box	1
19	FNZ505	NUT, master cylinder to pedal box	2
20	LWZ205	WASHER, locking	2

Clutch Master Cylinder
The vast majority of Minis used the same metal tank clutch master cylinder (which could have either of two internal designs - watch out and carry on reading below if you need a repair kit). This was superseded in 1998 approximately by a plastic tank version, which saw use until the end of Mini production in 2000. While metal and plastic tank master cylinders are theoretically interchangeable, most owners seem to stick with the style appropriate for their car.

Around 1977 the manufacturer of the metal tank master cylinder changed the design of the piston inside to incorporate two ring seals instead of the previous one ring seal and one cap (or blind) seal. Most - but not all - metal tank master cylinders available since that time are of the later design, which may be identified by a circle or groove cut into the body of the cylinder. The very late-model plastic tank master cylinder also uses the 'two ring seal' piston design. Be sure to identify which cylinder you have before ordering internal parts for it!
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
21	AAU4969	MASTER CYLINDER ASSEMBLY, metal tank	1	1959-98 approx.
	GMC901078	MASTER CYLINDER ASSEMBLY, plastic tank	1	1998 approx. on.
22	17H3723	CAP, reservoir, metal, with seal	1	1959-63 approx.
23	501524	SEAL, metal cap	1	Included with cap.
24	513123A	CAP, reservoir, plastic	1	1963 approx. on.
25	GRK3007	REPAIR KIT, early metal tank master cylinder	1	For cylinders with ring seal and end cap (see note).
26	GRK3004	REPAIR KIT, later metal or plastic tank master cylinders	1	For cylinders with two ring seals (see note).
27	27H7751	SPRING, return	1
28	17H7560	CIRCLIP	1
29	17H7557	PUSH ROD	1
30	17H7555	ADAPTOR, cylinder to clutch pipe	1	Very early original cylinders only.
31	17H7556	SEAL, adaptor	1	Very early original cylinders only.

Clutch Pipe and Hose
Clutch Pipe
Pre-assembled clutch pipes can be supplied in Cunifer, a superior material which bends to shape easily, doen't work harden and subsequently split and does not corrode. If desired, however, we will supply pipes in original Bundy material or copper - for either of these, please contact us.
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
32	21A2234	CLUTCH PIPE ASSEMBLY, 28cm long	1	RHD models.
	21A70	CLUTCH PIPE ASSEMBLY, 86cm long	1	LHD models.

If you have flaring and pipe bending tools to hand, individual components to make up your own clutch pipe are also available:
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
33	CNF316	CLUTCH PIPE, superior cunifer material, per metre	A/R	Will require cutting and flaring to fit.
	HCP316	CLUTCH PIPE, copper material, per metre	A/R	Will require cutting and flaring to fit.
34	TM606031	TUBE NUT, brake pipe union, 3/8 UNF, male	A/R
35	21A64	CLIP, pipes to dash	2	LHD models with single line brakes.
36	FNZ103	NUT, clip to dash	2	LHD models with single line brakes.
37	WL700101	WASHER, locking	2	LHD models with single line brakes.
38	6K751	SLEEVE, rubber, clutch pipe	2	LHD models with single line brakes.
39	21A2192	CLIP, pipes to dash	2	LHD models with front/rear split brakes.
40	FNZ103	NUT, clip to dash	2	LHD models with front/rear split brakes.
41	WL700101	WASHER, locking	2	LHD models with front/rear split brakes.
42	CAC402	CLIP, double, pipes to dash	2	LHD models with diagonally split brakes.

Clutch Hose
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
43	GVP1020	CLUTCH HOSE, rubber	1	1959-82; standard fitment. Coil spring and diaphragm clutches.
44	BHS001	CLUTCH HOSE, stainless braided	1	1959-82; uprated fitment. Coil spring and diaphragm clutches.
45	GVP1009	CLUTCH HOSE AND BANJO UNION, rubber	1	1982 on; standard fitment. Verto clutch.
46	BHS002	CLUTCH HOSE AND BANJO UNION, stainless braided	1	1982 on; uprated fitment. Verto clutch.
47	2K8686	NUT, clutch hose to dash crossmember	1
48	LWZ510	WASHER, shakeproof	1
49	233220A	WASHER, sealing, hose to slave cylinder	1	1959-82.
50	C5192A	BOLT, banjo, hose to slave cylinder	1	1982 on.
51	3H550	WASHER, sealing, banjo bolt to banjo	1	1982 on.
52	233220A	WASHER, sealing, banjo to slave cylinder	1	1982 on.

Slave Cylinder
Coil Spring or Diaphragm Clutch, 1959-82
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
53	GSY110	SLAVE CYLINDER ASSEMBLY, clutch	1
	GSY110P	SLAVE CYLINDER ASSEMBLY, clutch	1	Non-genuine.
54	GRK4008	REPAIR KIT, slave cylinder	1
55	3H2428	BLEED NIPPLE	1	Included in slave cylinder assembly.
56	2A3600	ANCHOR, clutch release lever spring	1
57	13H396	PUSH ROD, clutch operating	1
58	SH506101	SCREW, coarse thread, cylinder to flywheel housing	2
59	LWZ206	WASHER, locking	2

Verto Clutch, 1982 On
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
60	GSY118	SLAVE CYLINDER ASSEMBLY, clutch	1
	GSY118P	SLAVE CYLINDER ASSEMBLY, clutch	1	Non-genuine.
61	GRK4001	REPAIR KIT, slave cylinder	1
62	3H2428	BLEED NIPPLE	1	Included in slave cylinder assembly.
63	13H396	PUSH ROD, clutch operating	1
64	DAM5992	BRACKET, cylinder to flywheel housing	1
65	SH606081	SCREW, cylinder to bracket	2
66	LWZ206	WASHER, locking	2
67	SH506081	SCREW, coarse thread, bracket to flywheel housing	2
68	LWZ206	WASHER, locking	2
69	ADU7036	DISTANCE PIECE	1
70	SH604141	SCREW, bracket to distance piece and clutch cover	1
71	LWZ204	WASHER, locking	1

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Manual gearbox - clutch pedal and hydraulics

'R' CLIP-3/16'' DIA.-SUITS PEDAL CLEVIS PINS ETC.

SET SCREW-3/8 UNC x 1 1/4''

SET SCREW- 3/8 UNF x 1''

CLIP-DOUBLE-BRAKE PIPES TO BULKHEAD

CLIP-BRAKE PIPES TO BULKHEAD-'76-'80 LHD

BOLT BANJO-VERTO CLUTCH HOSE/ RH FRONT BRAKE UNION

USE: 2H400

SLEEVE-RUBBER-BRAKE/CLUTCH PIPE PROTECTION

WASHER-COPPER-RH FRONT BRAKE UNION (LOWER) & CALIPERS

NUT-LOCKING-LH FRONT BRAKE & CLUTCH FLEXI HOSE

TUBE NUT-STEEL, BRAKE/CLUTCH PIPE UNION-3/8'' UNF-MALE

BRAKE/CLUTCH PIPE-COPPER-3/16'' -PER METRE

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