Internal engine - 1275cc (not cooper s)

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Pistons, Piston Rings and Cylinder Liners
Note before ordering a piston set or ring set from Somerford Mini: a set of pistons consists of four pistons complete with rings and gudgeon pins; a set of rings consists of sufficient rings for four pistons. Cylinder liners are supplied individually. Various piston upgrades (superior design and manufacture, different capacities and compression ratios) are also available from Somerford Mini, but are only listed in this catalogue in instances where they make a good, complication-free replacement for original specification pistons which are in short supply.
         
Pistons listed here are those for original 1275cc Mini engines - i.e. the 1275 GT engine built between 1969 and 1980, plus engines fitted from the resumption of 1275cc Mini production in 1990 onwards. If you have a 1980s Austin or MG Metro 1275cc engine in your Mini, the later A Plus pistons shown here may be applicable in some circumstances, but we strongly advise you to contact Somerford Mini quoting your full engine number before placing an order to ensure you receive the right pistons or rings for your engine.
         
1969-80 (1275 GT)
8.8:1 Compression Ratio
Ill. No. Part No. Description Qty. Rqd. Remarks
1 12G2088STD PISTON SET, original 4 ring type 1 Set of 4, standard size.
  12G2088020 PISTON SET, original 4 ring type 1 Set of 4, +0.020" oversize.
  12G2088030 PISTON SET, original 4 ring type 1 Set of 4, +0.030" oversize.
  12G2088040 PISTON SET, original 4 ring type 1 Set of 4, +0.040" oversize.
  12G2088060 PISTON SET, original 4 ring type 1 Set of 4, +0.060" oversize.
  21251STD PISTON SET, replacement metric 3 ring type 1 Set of 4, standard size.
  21251020 PISTON SET, replacement metric 3 ring type 1 Set of 4, +0.020" oversize.
  21251030 PISTON SET, replacement metric 3 ring type 1 Set of 4, +0.030" oversize.
  21251040 PISTON SET, replacement metric 3 ring type 1 Set of 4, +0.040" oversize.
  21251060 PISTON SET, replacement metric 3 ring type 1 Set of 4, +0.060" oversize.
2 BHM1164STD RING SET, for original 4 ring pistons 1 4 piston set, standard size.
  BHM1164020 RING SET, for original 4 ring pistons 1 4 piston set, +0.020" oversize.
  BHM1164030 RING SET, for original 4 ring pistons 1 4 piston set, +0.030" oversize.
  BHM1164040 RING SET, for original 4 ring pistons 1 4 piston set, +0.040" oversize.
  BHM1164060 RING SET, for original 4 ring pistons 1 4 piston set, +0.060" oversize.
  R35960STD RING SET, for replacement metric 3 ring pistons 1 4 piston set, standard size.
  R35960020 RING SET, for replacement metric 3 ring pistons 1 4 piston set, +0.020" oversize.
  R35960030 RING SET, for replacement metric 3 ring pistons 1 4 piston set, +0.030" oversize.
  R35960040 RING SET, for replacement metric 3 ring pistons 1 4 piston set, +0.040" oversize.
  R35960060 RING SET, for replacement metric 3 ring pistons 1 4 piston set, +0.060" oversize.
         
1990 On (A Plus)
10:1 Compression Ratio
Ill. No. Part No. Description Qty. Rqd. Remarks
3 TAM2050STD PISTON SET, original metric 3 ring type 1 Set of 4, standard size.
  TAM2050020 PISTON SET, original metric 3 ring type 1 Set of 4, +0.020" oversize.
  TAM2050030 PISTON SET, original metric 3 ring type 1 Set of 4, +0.030" oversize.
  TAM2050040 PISTON SET, original metric 3 ring type 1 Set of 4, +0.040" oversize.
  TAM2050060 PISTON SET, original metric 3 ring type 1 Set of 4, +0.060" oversize.
4 BHM1628STD RING SET, for original metric 3 ring pistons 1 4 piston set, standard size.
  BHM1628020 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.020" oversize.
  BHM1628030 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.030" oversize.
  BHM1628040 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.040" oversize.
  BHM1628060 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.060" oversize.
         
1992 On (A Plus)
9.4:1 Compression Ratio
Ill. No. Part No. Description Qty. Rqd. Remarks
5 TAM2048STD PISTON SET, original metric 3 ring type 1 Set of 4, standard size.
  TAM2048020 PISTON SET, original metric 3 ring type 1 Set of 4, +0.020" oversize.
  TAM2048030 PISTON SET, original metric 3 ring type 1 Set of 4, +0.030" oversize.
  TAM2048040 PISTON SET, original metric 3 ring type 1 Set of 4, +0.040" oversize.
  TAM2048060 PISTON SET, original metric 3 ring type 1 Set of 4, +0.060" oversize.
6 BHM1628STD RING SET, for original metric 3 ring pistons 1 4 piston set, standard size.
  BHM1628020 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.020" oversize.
  BHM1628030 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.030" oversize.
  BHM1628040 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.040" oversize.
  BHM1628060 RING SET, for original metric 3 ring pistons 1 4 piston set, +0.060" oversize.
7 12G1049 PIN, gudgeon 4 Included in piston sets.
8 AEG428 LINER, cylinder 4 Standard size.
         
Connecting Rods and Crankshaft
Connecting Rods 1969-80 (1275 GT)
Ill. No. Part No. Description Qty. Rqd. Remarks
9 BHM1136 ROD SET, connecting, set of 4 1 Standard fitment.
10 12G1506 ROD ASS'Y, connecting 4 Standard fitment; included in connecting rod set.
  12G1297 ROD ASS'Y, connecting 4 Alternative Austin 1300 GT/Innocenti item.
The 1300 GT/Innocenti rod design is lighter than, but as strong as, the standard rod to be found in 1275 GT engines. It can be easily recognised by its forging number 12G1298 and a small strengthening web across the rod between its flutes (just above the forging number). Ideal for inclusion in a tuned engine, this rod was historically speaking very popular. Somerford Mini still has a limited number in stock, but hurry - when they're gone, they're gone. When changing to a different design of connecting rod, it is of course imperative that all rods are changed at the same time.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
11 LFH10006 BOLT, connecting rod cap ('big end') 8 Included in connecting rod assembly.
12 13H5872 NUT, connecting rod cap ('big end') 8 Included in connecting rod assembly.
         
Connecting Rods 1990 On (A Plus)
Ill. No. Part No. Description Qty. Rqd. Remarks
13 BHM1137 ROD SET, connecting, set of 4 1  
14 LFH10006 BOLT, connecting rod cap ('big end') 8 Included in connecting rod assembly.
15 CAM6263 NUT, connecting rod cap ('big end') 8 Included in connecting rod assembly.
16 8G2553STD BEARING SET, connecting rod ('big end bearings') 1 Set of 4 pairs, standard size.
  8G2553010 BEARING SET, connecting rod ('big end bearings') 1 Set of 4 pairs, 0.010" undersize.
  8G2553020 BEARING SET, connecting rod ('big end bearings') 1 Set of 4 pairs, 0.020" undersize.
  8G2553030 BEARING SET, connecting rod ('big end bearings') 1 Set of 4 pairs, 0.030" undersize.
  8G2553040 BEARING SET, connecting rod ('big end bearings') 1 Set of 4 pairs, 0.040" undersize.
         
Crankshaft
Crankshafts shown here are either assemblies (including main bearings, connecting rod bearings and thrust washers), or bare (without bearings or thrust washers). However, please note that new crankshafts may be supplied complete with bearings but other times not, depending on what is available at the time. Additionally Somerford Mini can offer a crankshaft regrinding service, usually carried out on your old unit. You should enquire on the current status of supply before ordering a crankshaft from Somerford Mini. The CAM6232 crankshaft, by the way, has rolled fillet radii on the bearing journals which vastly improve its fatigue life.
         
For details of the primary gear and its bushes located on the tail of the crankshaft, please see the 'Manual Gearbox - Primary, Idler and Drive Gears' section or the 'Automatic Transmission - Torque Converter and Housing' section in the Transmissions area of the Somerford Mini catalogue.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
17 8G2740 CRANKSHAFT ASS'Y (with early main bearings) 1 1275 GT 1969-80. Stamped no. 12G1304, 12G1683 or 12G1505.
  BHM1243 CRANKSHAFT ASS'Y (with early main bearings) 1 Replacement for 1275 GT. Stamped no. CAM6232 (with rolled fillet radii).
  BHM1437 CRANKSHAFT ASS'Y (with late main bearings) 1 A Plus 1990 on. Stamped no. CAM6232 (with rolled fillet radii).
18 12G1505 CRANKSHAFT, bare 1 1275 GT 1969-80. Stamped no. 12G1505.
  CAM6232 CRANKSHAFT, bare 1 A Plus 1990 on; also replacement for 1275 GT. Stamped no.
        CAM6232 (with rolled fillet radii).
         
There are two distinct main bearing designs: the earlier 8G2391 bearings have locating lugs on the edge of both upper and lower halves, whereas the later BHM1574 bearings have lugs on the edge of the upper halves and in the centre of the lower halves. They cannot be interchanged in engines because the engine main bearing caps are unique for each design. 1275cc engines were not fitted by the factory in Minis during the 1980s; however many owners have chosen to transplant Austin or MG Metro 1275cc engines made in the 1980s into their cars. For the benefit of those owners, the change in main bearing design on the Metro power unit occurred in 1983.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
19 8G2391STD BEARING SET, main bearings, set of 3 pairs 1 1275 GT 1969-80; std. size.
  8G2391010 BEARING SET, main bearings, set of 3 pairs 1 1275 GT 1969-80; 0.010" undersize.
  8G2391020 BEARING SET, main bearings, set of 3 pairs 1 1275 GT 1969-80; 0.020" undersize.
  8G2391030 BEARING SET, main bearings, set of 3 pairs 1 1275 GT 1969-80; 0.030" undersize.
  8G2391040 BEARING SET, main bearings, set of 3 pairs 1 1275 GT 1969-80; 0.040" undersize.
  BHM1574STD BEARING SET, main bearings, set of 3 pairs 1 A Plus 1990 on; std. size.
  BHM1574010 BEARING SET, main bearings, set of 3 pairs 1 A Plus 1990 on; 0.010" undersize.
  BHM1574020 BEARING SET, main bearings, set of 3 pairs 1 A Plus 1990 on; 0.020" undersize.
  BHM1574030 BEARING SET, main bearings, set of 3 pairs 1 A Plus 1990 on; 0.030" undersize.
  BHM1574040 BEARING SET, main bearings, set of 3 pairs 1 A Plus 1990 on; 0.040" undersize.
         
Thrust washers are supplied as a pair; i.e. one upper and one lower thrust washer. Two pairs are required per engine, fitted selectively to obtain the correct amount of end float on the crankshaft.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
20 BHM1293STD THRUST WASHERS, crankshaft, pair A/R Standard size.
  BHM1293003 THRUST WASHERS, crankshaft, pair A/R +0.003" oversize.
  BHM1293005 THRUST WASHERS, crankshaft, pair A/R +0.005" oversize.
  BHM1293030 THRUST WASHERS, crankshaft, pair A/R +0.030" oversize.
21 6K836 KEY, Woodruff, crankshaft 1  
22 12G1699 GEAR, timing chain, crankshaft 1 1275 GT 1969-74; for duplex chain.
23 8G725 GEAR, timing chain, crankshaft 1 1275 GT 1974-80; A Plus 1990 on.
        For simplex chain.
Once again, the change dates listed above apply to original Mini engines. For the sake of Mini owners with 1275cc Metro engines in their cars, all Metro engines have simplex timing chains.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
24 6K628 WASHER, packing A/R  
25 12A1148 OIL THROWER, crankshaft 1  
26 88G561 OIL SEAL, timing cover 1 Included in timing cover assembly.
         
Crankshaft Pulley 1969-96
Ill. No. Part No. Description Qty. Rqd. Remarks
27 88G305 PULLEY, crankshaft, with damper 1 1275 GT 1969-76.
  CAM4929 PULLEY, crankshaft, with damper 1 1275 GT 1976-80; can be used to replace 88G305.
  AHU1878 PULLEY, crankshaft, with damper 1 1275 GT 1980; A Plus 1990-96. With timing plate.
28 12A283 BOLT, pulley to crankshaft 1 1275 GT 1969-80.
  TAM2019 BOLT, pulley to crankshaft 1 A Plus 1990-96.
29 12A398 LOCK TAB, pulley bolt 1 1275 GT 1969-80.
  TAM2020 LOCK TAB, pulley bolt 1 A Plus 1990-96.
For Mini owners with 1980s Metro 1275cc engines in their cars, all Metro engines use the AHU1878 pulley, TAM2019 bolt and TAM2020 lock tab.
         
Crankshaft Pulley 1997 On
Ill. No. Part No. Description Qty. Rqd. Remarks
30 LHF100130 PULLEY, crankshaft, with damper 1 Polyvee belt type.
31 TAM2019 BOLT, pulley to crankshaft 1  
32 TAM2020 LOCK TAB, pulley bolt 1  
         
Camshaft and Tappets
A range of uprated camshafts and other engine tuning components are also available from Somerford Mini, but are not listed here. Please contact us for details.
         
Camshaft 1969-80 (1275 GT)
Ill. No. Part No. Description Qty. Rqd. Remarks
33 AEG523 CAMSHAFT, for 'star drive' oil pump 1 1969-80.
  12G2983 CAMSHAFT, for 'slot drive' oil pump 1 1980; A Plus type.
         
Camshaft 1990 On (A Plus)
For owners with transplanted 1275cc Metro engines in their Minis, please contact Somerford Mini, quoting your full engine number, to ensure you receive the correct camshaft for your engine.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
  CAM6648 CAMSHAFT, for 'slot drive' oil pump 1 10:1 compression ratio carburetter engines.
  LGC10230 CAMSHAFT, for 'slot drive' oil pump 1 10:1 compression ratio single point injection engines.
  LGC105380 CAMSHAFT, for 'slot drive' oil pump 1 10:1 compression ratio multi point injection engines.
  LGC10231 CAMSHAFT, for 'slot drive' oil pump 1 9.4:1 compression ratio carburetter and single point injection engines.
34 CHM108 FLANGE, for 'star drive' oil pump (flange also known as 'spider') 1 Use with 'star drive' type camshaft.
35 12G4499 SPINDLE, distributor drive, centred slot 1 1969-80.
  12G3560 SPINDLE, distributor drive, offset slot 1 1980-96, A Plus type.
36 2A13 TAPPET (also known as cam follower) 8 1969-96; standard size.
  2A13010 TAPPET (also known as cam follower) 8 1969-96; +0.010" oversize.
  LGR100440 TAPPET (also known as cam follower) 8 1997 on; standard size.
37 AEG314 PUSH ROD 8  
         
Timing Chain
Duplex Timing Chain 1969-74
Ill. No. Part No. Description Qty. Rqd. Remarks
38 2H4905 CHAIN, timing, duplex (double row) 1  
39 12G1397 GEAR, duplex timing chain, camshaft 1  
40 WKN505 KEY, Woodruff 1  
41 6K629 NUT, gear to camshaft 1  
42 2A759 LOCK TAB, nut 1  
         
Simplex Timing Chain 1974 On
Ill. No. Part No. Description Qty. Rqd. Remarks
43 3H2127 CHAIN, timing, simplex (single row) 1  
44 12G4337 GEAR, timing chain, camshaft 1  
45 12G2621 PAD, timing chain tensioner 1  
46 12G2629 PIN, tensioner pivot 1  
47 12G2628 PLATE, tensioner mounting 1  
48 SH605061 SCREW, plate to cylinder block 2  
49 LWZ305 WASHER, locking 2  
50 PWZ105 WASHER, plain 2  
51 WKN505 KEY, Woodruff 1  
52 6K629 NUT, gear to camshaft 1  
53 2A759 LOCK TAB, nut 1  
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