Heater Hoses |
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998cc with Brake Servo, 1988-92 |
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(water valve in engine bay in heater inlet hose; |
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hot water supplied from cylinder head adaptor) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
1 |
HHK003 |
HEATER HOSE KIT, with clips |
1 |
1988-91. |
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HHK004 |
HEATER HOSE KIT, with clips |
1 |
1991-92. |
2 |
12G2534 |
ADAPTOR, cylinder head |
1 |
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3 |
88G221 |
GASKET, adaptor to cylinder head |
1 |
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4A |
TAM1368 |
SCREW, adaptor to cylinder head |
2 |
Fitted to majority of cars. |
4B |
53K402 |
STUD, adaptor to cylinder head |
2 |
Fitted to early cars only. |
4C |
FNZ104 |
NUT, plain |
2 |
Fitted to early cars only. |
4D |
LWZ204 |
WASHER, locking |
2 |
Fitted to early cars only. |
5 |
NAM8677 |
HOSE, adaptor to water valve |
1 |
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6 |
JHB10002 |
HOSE, water valve to heater inlet (lower) |
1 |
1988-91. |
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JHB10018 |
HOSE, water valve to heater inlet (lower) |
1 |
1991-92. |
7 |
JHC10004 |
HOSE, heater outlet (upper) to bottom hose |
1 |
1988-91. |
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GRH1219 |
HOSE, heater outlet (upper) to bottom hose |
1 |
1991-92. |
8 |
JEP10007 |
FLANGE AND PIPES KIT, matrix |
1 |
Repairs heater matrix inlet and outlet pipes. |
9 |
PCP10006 |
TUBE, reducing, outlet hose to bottom hose |
1 |
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10 |
GHC608 |
CLIP, Jubilee, heater hoses |
6 |
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11 |
GHC507 |
CLIP, Jubilee, bottom hose |
1 |
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12 |
PEU10016 |
P CLIP, hose to rocker cover |
1 |
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13 |
CDU2153 |
CLIP, hose to hose |
1 |
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14 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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1275cc Cooper Carburetter, 1990-91 |
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(water valve in engine bay in heater outlet hose; |
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hot water supplied from thermostat sandwich plate) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
15 |
HHK005 |
HEATER HOSE KIT, with clips |
1 |
RHD. |
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HHK006 |
HEATER HOSE KIT, with clips |
1 |
LHD. |
16 |
JHC10004 |
HOSE, thermostat to heater inlet (lower) |
1 |
RHD. |
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JHC10007 |
HOSE, thermostat to heater inlet (lower) |
1 |
LHD. |
17 |
JHB10017 |
HOSE, heater outlet (upper) to water valve |
1 |
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18 |
JEP10007 |
FLANGE AND PIPES KIT, matrix |
1 |
Repairs heater matrix inlet and outlet pipes. |
19 |
GHC608 |
CLIP, Jubilee, heater hoses |
4 |
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20 |
GHC608 |
CLIP, Jubilee, water valve to bottom hose |
1 |
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21 |
CDU2153 |
CLIP, hose to hose |
1 |
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22 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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1275cc Carburetter, 1992-94 |
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(water valve in engine bay in heater inlet hose; |
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hot water supplied from thermostat sandwich plate) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
23 |
HHK007 |
HEATER HOSE KIT, with clips |
1 |
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24 |
GRH1221 |
HOSE, thermostat to water valve |
1 |
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25 |
JHB10018 |
HOSE, water valve to heater inlet (lower) |
1 |
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26A |
JHC10008 |
HOSE, heater outlet (upper) to bottom hose |
1 |
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26B |
JEP10008 |
FLANGE AND PIPES KIT, matrix |
1 |
Stainless steel. Repairs heater matrix inlet and outlet pipes. |
27 |
PCP10095 |
TUBE, outlet hose to bottom hose |
1 |
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28 |
GHC608 |
CLIP, Jubilee, heater hoses and bottom hose |
7 |
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29 |
CDU2153 |
CLIP, hose to hose |
1 |
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30 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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1275cc Single Point Injection, 1991-96 |
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(water valve in engine bay in heater inlet hose; |
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hot water supplied from thermostat sandwich plate) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
31 |
HHK008 |
HEATER HOSE KIT, with clips |
1 |
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32 |
PCH10532 |
HOSE, thermostat to water valve and manifold |
1 |
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33 |
JHB10018 |
HOSE, water valve to heater inlet (lower) |
1 |
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34A |
JHC10017 |
HOSE, heater outlet (upper) to bottom hose |
1 |
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34B |
JEP10008 |
FLANGE AND PIPES KIT, matrix |
1 |
Stainless steel. Repairs heater matrix inlet and outlet pipes. |
36 |
GHC608 |
CLIP, Jubilee, heater hoses and bottom hose |
8 |
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37 |
CDU2153 |
CLIP, hose to hose |
1 |
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38 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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1275cc Single Point Injection, 1997 On (Japan) |
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(water valve in interior in heater inlet hose; |
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hot water supplied from thermostat sandwich plate) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
39 |
PCH113760 |
HOSE, thermostat to water valve and manifold |
1 |
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40 |
JHB100570 |
HOSE, water valve to heater inlet (lower) |
1 |
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41A |
PEH100950 |
HOSE, heater outlet (upper) to bottom hose |
1 |
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41B |
JEP10008 |
FLANGE AND PIPES KIT, matrix |
1 |
Stainless steel. Repairs heater matrix inlet and outlet pipes. |
42 |
PCP10095 |
TUBE, outlet hose to bottom hose |
1 |
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43 |
PYC101220 |
CLIP, heater hoses and bottom hose |
8 |
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GHC608 |
CLIP, heater hoses and bottom hose |
8 |
Alternative. |
44 |
CDU2153 |
CLIP, hose to hose |
1 |
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45 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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1275cc Multi Point Injection, 1997 On |
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(water valve in interior in heater inlet hose; |
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hot water supplied from thermostat sandwich plate) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
46 |
HHK009 |
HEATER HOSE KIT, with clips |
1 |
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47 |
PCH113700 |
HOSE, thermostat to water valve |
1 |
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48 |
JHB100570 |
HOSE, water valve to heater inlet (lower) |
1 |
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49A |
PEH100950 |
HOSE, heater outlet (upper) to bottom hose |
1 |
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49B |
JEP10008 |
FLANGE AND PIPES KIT, matrix |
1 |
Stainless steel. Repairs heater matrix inlet and outlet pipes. |
50 |
PCP10095 |
TUBE, outlet hose to bottom hose |
1 |
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51 |
PYC101220 |
CLIP, heater hoses and bottom hose |
7 |
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GHC608 |
CLIP, heater hoses and bottom hose |
7 |
Alternative. |
52 |
CDU2153 |
CLIP, hose to hose |
1 |
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53 |
CLP6235 |
GROMMET, heater hoses through dash |
2 |
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54 |
AAU7969 |
TIE WRAP, heater hoses |
1 |
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Water Valves |
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The traditional cylinder head mounted water valve was dispensed with when the heater hose system was redesigned in 1988 to make way for the brake servo. |
In its place an in-line water valve was inserted in one of the heater hoses (inlet or outlet hose, depending on model) on the engine bay side of the dash assembly. |
However, by the introduction of multi point injection in 1997 the engine bay was so crowded that the water valve was relocated to the interior of the car (at least |
it didn't end up in the boot, like the windscreen washer bottle a year or two before!); Japanese market 1997 on single point injection models followed suit with |
the relocation. |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
55 |
JJB10011 |
WATER VALVE, heater, in-line |
1 |
1988-96 (sited in hose in engine bay). |
56 |
JJB100260 |
WATER VALVE, heater, in-line |
1 |
1997 on (sited in hose in interior). |
57 |
FN106047 |
NUT, valve to dash |
1 |
For JJB100260 water valve. |
58 |
CZK6491 |
CLIP, outer control cable |
1 |
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Water Valve Control Cables |
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The water valve control cable was redesigned for 1988 to match the new 'in-line' valve in the heater hose system, which had necessarily been rerouted |
to make space for the servo-assisted braking system. Control cables from this time onwards dispensed with the old trunnion and screw attachment to |
the water valve in favour of a simple cable loop around the valve lever. By 1990 the flame motif on the knob was replaced by a new red and blue arrow |
motif, which curiously has to be ordered separately, all later cables now being supplied with a blank knob. If you buy a new cable for a 1988-90 car and you |
would rather retain the original flame motif, you'll have to gently pry it out of your old cable knob and transfer it over. |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
59 |
JFF10003 |
CABLE ASS'Y, valve control, 30" long |
1 |
1988-92, 998cc (fit flame motif 1988-90 or arrow motif 1990-92). |
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(valve in engine bay) |
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1990-91, 1275cc Cooper carburetter (fit arrow motif). |
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JFF10051 |
CABLE ASS'Y, valve control, 40" long |
1 |
1991-96, 1275cc single point injection (fit arrow motif). |
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(valve in engine bay) |
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1992-94, 1275cc carburetter (fit arrow motif). |
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JFF100910 |
CABLE ASS'Y, valve control |
1 |
1997 on (fit arrow motif). |
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(valve in interior) |
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60 |
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FLAME MOTIF, cable knob |
1 |
1988-90 (reuse motif from old cable). |
61 |
JFD10039 |
ARROW MOTIF, cable knob |
1 |
1990 on. |
62 |
FNZ106 |
NUT, locking |
1 |
Included in cable ass'y |
63 |
LWZ606 |
WASHER, shakeproof |
1 |
Included in cable ass'y |
64 |
CAM5969 |
GROMMET, cable through dash |
1 |
1988-96. |
65 |
JYC10009 |
CLIP, cable to rocker cover bracket |
1 |
1991-96, 1275cc. |
66 |
GHF1268 |
TIE WRAP, cable to air filter |
1 |
1991-96, 1275cc. |