Fuel tanks, fuel pump and fuel systems - single point injection

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Single Point Injection
Single Point Injection ('SPi') is a simplified version of fuel injection using a single injector in the throttle housing or throttle body - hence the system's other name, Throttle Body Injection, or 'TBi'. It was adopted on several Rover models at the start of the 1990s, being a cost-effective means of cleaning up exhaust emissions on previously carburetter fitted vehicles. Throughout this catalogue you will see this system referred to as SPi rather than TBi, because that's the name recognised by the vast majority of customers.
         
The first example of fuel injection on the Mini was the SPi Cooper of 1991; the other Mayfair and Sprite models in the Mini range changed from carburetter to the Cooper's SPi system in 1994, albeit using a slightly downrated 'standard performance' form. From 1997 the Multi Point Injection (MPi) system was specified for all markets except Japan, which retained SPi through to the end of production.
         
Fuel Tanks
Ill. No. Part No. Description Qty. Rqd. Remarks
1 WFE106090 FUEL TANK ASS'Y, restricted filler neck, Black 1 Not Japan or Paul Smith limited edition. Not Germany, 1993-96.
  WFE106140 FUEL TANK ASS'Y, standard filler neck, Black 1 Japan. Not Paul Smith limited edition.
  WFE104530 FUEL TANK ASS'Y, restricted short filler neck, Black 1 1993-96, Germany.
  WFE106140HOQ FUEL TANK ASS'Y, standard filler neck, Citrus Green 1 Paul Smith limited edition, 1998, Japan.
2 XNB100380 SENDER UNIT, fuel gauge, locking ring type 1  
3 ARA1501 RING, locking sender unit to tank 1  
4 ARA1502 SEAL, sender unit to tank 1  
5 WLD100660 FILLER CAP, locking, non-ventilated, stainless finish 1  
6 21A2109 SEAL, filler cap 1 Included in filler caps.
7 FAM3135 SEAL, filler neck 1  
8 14A7057 GROMMET, filler neck to back panel 1 1991-93, except Germany. 1991-92, Germany.
  WGG100010 GROMMET, filler neck to back panel 1 1994-96, except Germany and Japan. 1993-96, Germany; 1994 on, Japan.
9 21A2838 STRAP, tank retaining, diagonal 1  
10 SH605061 SCREW, strap to seat brace 1  
11 LWZ205 WASHER, locking 1  
12 13H7583 SCREW, strap to rear floor bracket 1  
13 346071A NUT RETAINER, J type 1  
14 WJX10010 PROTECTOR, fuel tank 1  
15 WZM10001 FASTENER, protector 2  
         
Fuel Pump
Ill. No. Part No. Description Qty. Rqd. Remarks
16 WFX10045 FUEL PUMP ASSEMBLY, with filter 1  
  WFX10045P FUEL PUMP ASSEMBLY, without filter 1 Non-genuine.
17 EDP9317 PACKING, pump mounting 1  
         
Fuel Systems
1991-96
Ill. No. Part No. Description Qty. Rqd. Remarks
18 WLV10007 VALVE, fuel cut off 1 1991-94.
19 WLV10009 VALVE, two way 1 1991-94.
20 WFH10067 HOSE, cut off valve to two way valve 1 1991-94.
21 WFH10044 HOSE, cut off valve to tank 1 1991-94.
22 WTH10041 HOSE, two way valve to vent pipe 1 1991-94.
23 WYC10005 CLIP, hose to valves 2 1991-94.
  WYC10006 CLIP, hose to valves 2 1991-94.
24 WFU100560 VALVES AND BRACKET ASS'Y 1 1994 on.
The 1994 on WFU100560 assembly may be used to replace all of the valves and hoses in the 1991-94 installation.
         
Ill. No. Part No. Description Qty. Rqd. Remarks
25 WJP10267 VENT PIPE, valve hose to charcoal cannister 1  
26 WJH10139 HOSE, tank to fuel pipe 1 Marked with orange identification bands.
27 WJP10209 FUEL PIPE ASS'Y, tank to filter 1  
28 GFE7059 FILTER, fuel 1  
29 WKB10019 ADAPTOR, filter inlet 1  
30 WKB10018 PIPE, outlet to fuel pipe 1  
31 EDP9976 O RING, adaptor and pipe 2  
32 WJU10142 BRACKET, filter mounting 1  
33 CRC9380 MOUNTING, rubber, bracket 2  
34 CRC9389 DISTANCE PIECE, mounting 2  
35 FS106165 SCREW, filter mounting, long 1  
36 FS106105 SCREW, filter mounting, short 1  
37 WJP10268 FUEL PIPE ASS'Y, filter to engine hose 1  
38 WJH10225 HOSE, fuel pipe to throttle body feed pipe 1  
39 WJW10030 PIPES ASS'Y, throttle body feed and return 1  
40 WJH10260 HOSE, throttle body to return pipe 1  
41 WJP10269 FUEL PIPE ASS'Y, return from engine to tank 1  
42 WJH10264 HOSE, return pipe to tank 1  
43 MHQ100130 SWITCH AND BRACKET ASS'Y, inertia 1  
44 WQT100030 SWITCH, inertia, fuel cut off 1 Included in switch and bracket ass'y.
45 WYA10001 GROMMET, triple, fuel pipes through rear floor 1  
46 WYH10004 TUBE NUT, male A/R  
47 WJC10034 CLIP, pipes to body 6  
48 WJU10137 CLIP, throttle body feed and return pipes 1  
49 FS106165 SCREW, clip 1  
50 UKC3803 CLIP, long, hose 4  
51 UKC6684 TIE WRAP, pipes 1  
52 DCP7742 CLIP, short, hose 8  
53 WJX10008 PROTECTOR, fuel pipes, front 1  
54 EYH10001 NUT, nylon 4  
         
Japan, 1997 On
Ill. No. Part No. Description Qty. Rqd. Remarks
55 WFU100560 VALVES AND BRACKET ASS'Y 1  
56 WJP105870 VENT PIPE, valve hose to charcoal cannister 1  
57 WJH10139 HOSE, tank to fuel pipe 1 Marked with orange identification bands.
58 WJP105860 FUEL PIPE ASS'Y, tank to filter 1  
59 GFE7059 FILTER, fuel 1 1997-98.
  WJN101190 FILTER, fuel 1 1998 on.
60 WKB10019 ADAPTOR, filter inlet 1  
61 WKB10018 PIPE, outlet to fuel pipe 1  
62 EDP9976 O RING, adaptor and pipe 2  
63 WJU10142 BRACKET, filter mounting 1  
64 CRC9380 MOUNTING, rubber, bracket 2  
65 CRC9389 DISTANCE PIECE, mounting 2  
66 FS106165 SCREW, filter mounting, long 1  
67 FS106105 SCREW, filter mounting, short 1  
68 WJP105880 FUEL PIPE ASS'Y, filter to engine 1  
69 WJH104300 PIPE ASS'Y, throttle body feed 1  
70 WJH104310 PIPE ASS'Y, throttle body to return pipe 1  
71 WJP105890 FUEL PIPE ASS'Y, return from engine to tank 1  
72 WJH10264 HOSE, return pipe to tank 1  
73 MHQ100130 SWITCH AND BRACKET ASS'Y, inertia 1  
74 WQT100030 SWITCH, inertia, fuel cut off 1 Included in switch and bracket ass'y.
75 WYA10001 GROMMET, triple, fuel pipes through rear floor 1  
76 WJC10034 CLIP, pipes to body 6  
77 WJU10137 CLIP, throttle body feed and return pipes 1  
78 FS106165 SCREW, clip 1  
79 UKC3803 CLIP, hose 4  
80 WJX10008 PROTECTOR, fuel pipes, front 1  
81 EYH10001 NUT, nylon 4  
         
Throttle Body
Ill. No. Part No. Description Qty. Rqd. Remarks
82 MLB10028 THROTTLE BODY ASSEMBLY 1  
83 MMJ10004 HYDRAULIC ASS'Y KIT, throttle body 1 Included in throttle body assembly.
84 JZX3064 GASKET, hydraulic ass'y to throttle body 1 Included in hydraulic assembly kit.
85 JZX3062 STEPPER MOTOR (idle control valve) 1 Included in throttle body assembly.
86 MMJ10003 POTENTIOMETER KIT, throttle body 1 Included in throttle body assembly.
87 LZV1101 SPACER, throttle body to inlet manifold 1  
88 FN108047 NUT, flanged, throttle body to manifold 4  
89 MHU10059 BRACKET, abutment 1  
90 FS106101 SCREW, bracket to manifold 2  
91 WJU10137 BRACKET, fuel lines 1  
92 FS106101 SCREW, bracket 1  
93 WJU10136 BRACKET, relay 1  
94 MED10003 HEATER, pressure temperature compensator 1  
95 CR110551 CIRCLIP, heater 1  
  JZX2454 ADAPTOR, stepper motor harness 1  
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