Exhaust Systems |
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All systems shown are mild steel or aluminised, as available. For stainless steel, contact Somerford Mini. All silencers are now oval-ended (some used to be crimped) but are dimensionally as original. |
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Saloon 848cc, 1959-67 |
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The later GEX106 system can be modified to replace this exhaust system; please contact us for details. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
1 |
GEX135 |
EXHAUST SYSTEM, complete, single box |
1 |
With engine bracket. |
2 |
21A1408 |
DOWNPIPE ASS'Y, with engine bracket |
1 |
Included in complete system. |
3 |
GEX3288 |
SILENCER, bare |
1 |
Included in complete system. |
4 |
GEX1392 |
TAIL PIPE, bare |
1 |
Included in complete system. |
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Saloon 848cc and 998cc, 1967-73 (not Cooper) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
5 |
GEX106 |
EXHAUST SYSTEM, complete, single box |
1 |
Accepts gearbox bracket. |
6 |
GEX1390 |
DOWNPIPE, bare |
1 |
Included in complete system. |
7 |
GEX3288 |
SILENCER, bare |
1 |
Included in complete system. |
8 |
GEX1392 |
TAIL PIPE, bare |
1 |
Included in complete system. |
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Saloon 848cc, 998cc and 1098cc, 1974-85 (not Japan, 1980-85) |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
9 |
GEX189 |
EXHAUST SYSTEM, complete, twin box |
1 |
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10 |
GEX1522 |
DOWNPIPE, bare |
1 |
Included in complete system. |
11 |
GEX3498 |
SILENCER, front, with intermediate pipe |
1 |
Included in complete system. |
12 |
GEX3288 |
SILENCER, rear, bare |
1 |
Included in complete system. |
13 |
GEX1562 |
TAIL PIPE, bare |
1 |
Included in complete system. |
14 |
GEX1954 |
FINISHER, tail pipe, 1 5/16" int. dia. |
1 |
Optional fitment, plus limited editions. |
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GEX1830 |
FINISHER, tail pipe, 1 1/2" int. dia. |
1 |
Optional fitment, plus limited editions. |
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Saloon 998cc, Japan 1980-85 |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
15 |
NAM3330 |
DOWNPIPE ASSEMBLY |
1 |
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16 |
ADU6387 |
CATALYTIC CONVERTER ASS'Y |
1 |
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17 |
NAM3332 |
EXHAUST SYSTEM, twin box |
1 |
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Cooper and Cooper S, 1961-67 (Single Box) |
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By the end of the 1960s the factory superseded this single box system with the twin box type shown further down the page, which fits as a straight swap for the earlier design. The single box system is now rarely seen and is included here mainly for reference purposes. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
18 |
21A809 |
EXHAUST SYSTEM, complete, single box |
1 |
Not certain export markets. |
19 |
ARA1519 |
FRONT PIPE, bare |
1 |
Included in complete system. |
20 |
GEX3234 |
SILENCER, rear, with tail pipe |
1 |
Included in complete system. |
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Cooper and Cooper S, 1961-69 (Triple Box; Some Export Markets) |
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The availability story of the triple box system is the same as for the single box system, described above. The later twin box system may be used as a direct replacement. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
21 |
ARA222 |
EXHAUST SYSTEM, complete, triple box |
1 |
Certain export markets only. |
22 |
ARA1993 |
FRONT PIPE, bare |
1 |
Included in complete system. |
23 |
ARA2002 |
SILENCERS ASS'Y, front |
1 |
Included in complete system. |
24 |
ARA1868 |
INTERMEDIATE PIPE, bare |
1 |
Included in complete system. |
25 |
GEX3234 |
SILENCER, rear, with tail pipe |
1 |
Included in complete system. |
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Cooper and Cooper S, 1967-71 (Twin Box) |
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Fitted as standard on late Cooper and Cooper S models, this twin box system may also be used on earlier cars. Alternatively, the very similar RC40 system (which utilises the same mountings) can be fitted - please see the ‘Exhaust Systems - Uprated’ section of the Somerford Mini catalogue for details. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
26 |
GEX117 |
EXHAUST SYSTEM, complete, twin box |
1 |
Will replace earlier systems. |
27 |
GEX1287 |
FRONT PIPE, bare |
1 |
Included in complete system. |
28 |
GEX1420 |
SILENCER, front, with intermediate pipe |
1 |
Included in complete system. |
29 |
GEX3234 |
SILENCER, rear, with tail pipe |
1 |
Included in complete system. |
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1275 GT, 1969-80 |
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Note that as with the twin box Cooper system, the RC40 system in the ‘Exhaust Systems - Uprated’ section can be fitted as a very closely matching alternative to the original 1275 GT item listed here. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
30 |
GEX121 |
EXHAUST SYSTEM, complete, twin box |
1 |
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31 |
GEX1421 |
DOWNPIPE, bare |
1 |
Included in complete system. |
32 |
GEX1420 |
SILENCER, front, with intermediate pipe |
1 |
Included in complete system. |
33 |
GEX3234 |
SILENCER, rear, with tail pipe |
1 |
Included in complete system. |
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Traveller, Van and Pick Up, 1960-67 |
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The later GEX107 system can be modified to replace this exhaust system; please contact us for details. |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
34 |
GEX118 |
EXHAUST SYSTEM, complete, single box |
1 |
With engine bracket. |
35 |
21A1411 |
DOWNPIPE ASS'Y, with engine bracket |
1 |
Included in complete system. |
36 |
GEX3233 |
SILENCER, with tail pipe |
1 |
Included in complete system. |
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Traveller, Clubman Estate, Van and Pick Up, 1967-73 |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
37 |
GEX107 |
EXHAUST SYSTEM, complete, single box |
1 |
Accepts gearbox bracket. |
38 |
GEX1286 |
DOWNPIPE, bare |
1 |
Included in complete system. |
39 |
GEX3233 |
SILENCER, with tail pipe |
1 |
Included in complete system. |
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Clubman Estate, HL Estate, Van and Pick Up, 1974-84 |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
40 |
GEX155 |
EXHAUST SYSTEM, complete, twin box |
1 |
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41 |
GEX1522 |
DOWNPIPE, bare |
1 |
Included in complete system. |
42 |
GEX3463 |
SILENCER, front, with intermediate pipe |
1 |
Included in complete system. |
43 |
GEX3288 |
SILENCER, rear, bare |
1 |
Included in complete system. |
44 |
GEX1393 |
TAIL PIPE, bare |
1 |
Included in complete system. |
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Exhaust Fixings |
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Not Cooper, Cooper S or 1275 GT |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
45 |
EFK001 |
EXHAUST FITTING KIT, complete |
1 |
1967-85, Saloons. |
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EFK002 |
EXHAUST FITTING KIT, complete |
1 |
1967-84, Estates, Van and Pick Up. |
46 |
2A237 |
CLAMP ASSEMBLY, downpipe to manifold |
1 |
Original two bolt design (a.k.a. 18G8581). |
47 |
GEX7046 |
CLAMP ASSEMBLY, downpipe to manifold |
1 |
Quick fit single bolt design. |
48 |
BH605181 |
BOLT, clamp |
2/1 |
Included in clamp assemblies. |
49 |
PWZ105 |
WASHER, plain |
4/2 |
Included in clamp assemblies. |
50 |
GHF261 |
NUT |
2/1 |
Included in clamp assemblies. |
51 |
SH505081 |
SCREW, 5/16 UNC, downpipe bracket to engine |
1 |
1959-60; downpipes with engine bracket. |
52 |
LWZ205 |
WASHER, locking |
1 |
1959-60; downpipes with engine bracket. |
53 |
PWZ105 |
WASHER, plain |
1 |
1959-60; downpipes with engine bracket. |
54 |
BH605121 |
BOLT, 5/16 UNF, downpipe bracket to engine |
1 |
1960-63; downpipes with engine bracket. |
55 |
21A543 |
WASHER, bracket |
1 |
1960-63; downpipes with engine bracket. |
56 |
21A428 |
SHIM, bracket |
A/R |
1960-63; downpipes with engine bracket. |
57 |
PWZ105 |
WASHER, plain |
1 |
1960-63; downpipes with engine bracket. |
58 |
LNZ105 |
NUT, Aerotight |
1 |
1960-63; downpipes with engine bracket. |
59 |
BH606131 |
BOLT, 3/8 UNF, downpipe bracket to engine |
1 |
1963-67; downpipes with engine bracket. |
60 |
21A1148 |
WASHER, bracket |
1 |
1963-67; downpipes with engine bracket. |
61 |
21A1147 |
SHIM, bracket |
A/R |
1963-67; downpipes with engine bracket. |
62 |
LNZ106 |
NUT, Aerotight |
1 |
1963-67; downpipes with engine bracket. |
63 |
GEX7337 |
BRACKET, downpipe, gearbox |
1 |
1967-73; direct or remote gearchange. |
64 |
GEX7526 |
BRACKET, downpipe, gearbox |
1 |
1973-85; rod gearchange. |
65 |
GEX7053 |
CLIP, downpipe |
1 |
1967-85; downpipes accepting gearbox bracket. |
66 |
SH605061 |
SCREW, clip to downpipe |
1 |
1967-85; downpipes accepting gearbox bracket. |
67 |
PWZ105 |
WASHER, plain |
1 |
1967-85; downpipes accepting gearbox bracket. |
68 |
SH605051 |
SCREW, clip to bracket |
1 |
1967-85; downpipes accepting gearbox bracket. |
69 |
LWZ205 |
WASHER, locking |
2 |
1967-85; downpipes accepting gearbox bracket. |
70 |
FNZ105 |
NUT |
2 |
1967-85; downpipes accepting gearbox bracket. |
71 |
GEX7081 |
MOUNTING, intermediate |
1 |
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72 |
GEX7052 |
CLIP, intermediate |
1 |
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73 |
GEX7082 |
STRAP, clip to mounting |
1 |
Saloon. |
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GEX7273 |
STRAP, clip to mounting |
1 |
Estates, Van and Pick Up. |
74 |
SH605051 |
SCREW, mounting to body |
2 |
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75 |
SH605061 |
SCREW, clip to exhaust |
1 |
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76 |
LWZ205 |
WASHER, locking |
4 |
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77 |
FNZ105 |
NUT, strap and clip |
2 |
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78 |
GEX7251 |
MOUNTING, rear |
1 |
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79 |
GEX7084 |
CLIP, rear |
1 |
Saloon. |
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GEX7272 |
CLIP, rear |
1 |
Estates, Van and Pick Up. |
80 |
SH605061 |
SCREW, clip to exhaust |
1 |
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81 |
FNZ105 |
NUT, mounting and clip |
3 |
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82 |
LWZ205 |
WASHER, locking |
3 |
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83 |
EC36 |
CLAMP, U bolt type, 1 3/8" |
A/R |
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Japan 1980-85 |
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The Japan market exhaust system utilises all of the relevant downpipe, intermediate and rear mountings listed above, plus the following heatshields, heatshield mountings and catalytic converter fixings: |
Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
84 |
GEX7750 |
GASKET, catalytic converter |
2 |
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85 |
NV110041 |
NUT, nyloc |
4 |
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86 |
PWZ106 |
WASHER, plain |
4 |
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87 |
NAM3525 |
HEATSHIELD, underfloor |
1 |
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88 |
NAM2906 |
HEATSHIELD, downpipe and catalyst |
1 |
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89 |
NAM2907 |
HEATSHIELD, exhaust system |
1 |
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90 |
NAM3337 |
BRACKET, downpipe heatshield mounting, front |
1 |
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91 |
NAM3913 |
U BOLT |
1 |
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92 |
WC108051 |
WASHER, plain |
2 |
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93 |
NV106041 |
NUT, nyloc |
2 |
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94 |
NAM3343 |
BRACKET, downpipe heatshield mounting, rear |
2 |
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95 |
ADU6671 |
O RING, heatshield to bracket |
2 |
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96 |
SH108161 |
SCREW, heatshield to exhaust system |
6 |
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97 |
WC108051 |
WASHER, plain |
6 |
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98 |
SH105201 |
SCREW, heatshield to floor |
4 |
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99 |
PWZ104 |
WASHER, plain, small |
8 |
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100 |
WC108051 |
WASHER, plain, large |
8 |
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101 |
LWZ204 |
WASHER, locking |
4 |
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102 |
NH105041 |
NUT |
8 |
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Cooper, Cooper S and 1275 GT |
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Ill. No. |
Part No. |
Description |
Qty. Rqd. |
Remarks |
103 |
RC40FK |
EXHAUST FITTING KIT |
1 |
Includes clamps instead of wire clips. |
104 |
EXCL04 |
CLIP, front pipe securing |
1 |
Cooper and Cooper S. |
105 |
SH505081 |
SCREW, clip to gearbox extension |
1 |
Cooper and Cooper S. |
106 |
LWZ205 |
WASHER, locking |
1 |
Cooper and Cooper S. |
107 |
31G920 |
CLAMP ASS'Y, downpipe to manifold, two bolt type |
1 |
1275 GT. |
108 |
GEX7304 |
CLAMP ASS'Y, downpipe to manifold, quick fit type |
1 |
1275 GT. |
109 |
BH605181 |
BOLT, clamp |
2/1 |
Included in clamp assemblies. |
110 |
PWZ105 |
WASHER, plain |
4/2 |
Included in clamp assemblies. |
111 |
GHF261 |
NUT |
2/1 |
Included in clamp assemblies. |
112 |
GEX7337 |
BRACKET, downpipe, gearbox |
1 |
1275 GT, 1969-73; remote gearchange. |
113 |
GEX7526 |
BRACKET, downpipe, gearbox |
1 |
1275 GT, 1973-80; rod gearchange. |
114 |
GEX7053 |
CLIP, downpipe |
1 |
1275 GT. |
115 |
SH605061 |
SCREW, clip to downpipe |
1 |
1275 GT. |
116 |
PWZ105 |
WASHER, plain |
1 |
1275 GT. |
117 |
SH605051 |
SCREW, clip to bracket |
1 |
1275 GT. |
118 |
LWZ205 |
WASHER, locking |
2 |
1275 GT. |
119 |
FNZ105 |
NUT |
2 |
1275 GT. |
120 |
GEX7081 |
MOUNTING, intermediate |
1 |
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121 |
GEX7248 |
BRACKET, exhaust system to mounting |
1 |
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122 |
SH605051 |
SCREW, mounting to body |
2 |
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123 |
FNZ105 |
NUT, bracket to mounting |
1 |
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124 |
LWZ205 |
WASHER, locking |
3 |
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125 |
HCS130 |
CLIP, exhaust system to bracket |
1 |
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126 |
GEX7251 |
MOUNTING, rear |
2 |
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127 |
GEX7249 |
BRACKET, exhaust system to mountings |
1 |
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128 |
FNZ105 |
NUT, mounting and bracket |
4 |
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129 |
LWZ205 |
WASHER, locking |
4 |
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130 |
HCS130 |
CLIP, exhaust system to bracket |
1 |
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