Cooling- air conditioning

Air Conditioning
R134a type air conditioning was fitted to the majority of Japan specification Minis from 1994 onwards. Retro-fitting this factory-designed system to other Minis is not a good idea, by the way - purchasing all of the parts required (some of which are already hard to come by) would cost an enormous amount of money. On top of this, you need to know that substantial modifications were carried out to the bodyshell and fascia in order to squeeze all the equipment into the Mini, which was already bursting at the seams by that time anyway.

Compressor and Drive Belts 1994-96
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
1	JPB100700	COMPRESSOR ASSEMBLY	1
2	JPD100450	BRACKET, compressor mounting	1
3	FS108207	SCREW, bracket to engine	4
4	FS110251	SCREW, compressor mounting	3
5	JPF100020	PULLEY, tensioning, compressor drive belt	1
6	PQS100920	DRIVE BELT, alternator	1
7	PQS100990	DRIVE BELT, compressor, water pump and fan	1

Compressor and Drive Belt 1997 On
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
8	JPB100850	COMPRESSOR ASSEMBLY	1
9	YLU102340	BRACKET, compressor and alternator	1
10	FS108207	SCREW, bracket to engine	4
11	FS110251	SCREW, compressor mounting	3
12	PQU100220	BRACKET, polyvee belt tensioner	1
13	PQR10028	PULLEY, polyvee belt tensioner	1
14	WAM3719	NUT, pulley retaining	1
15	WA108051	WASHER, plain	1
16	PQL100090	SPINDLE, polyvee belt tensioner	1
17	PQU100230	BRACKET, spindle	1
18	CDU1145	RETAINER	1
19	FB108091	BOLT, tensioner to engine	1
20	GMB51005	DRIVE BELT, polyvee, compressor, alternator and	1
		water pump

Evaporator and Controls
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
21	JQB100770	EVAPORATOR ASSEMBLY	1
22	JQL100020	THERMOSTAT, evaporator	1	Included in evaporator assembly.
23	YWB100680	RELAY, evaporator	1
24	YWB10020	RELAY, air conditioning system, with bracket	1	1994-96.
25	YQU104190	BRACKET, relay	1	1994-96.
26	PTZ803	SCREW, bracket to crossmember reinforcement	1	1994-96.
27	YWB101080	RELAY, air conditioning system	1	1997 on.
28	YQU104390	BRACKET, relays	1	1997 on.
29	JTB100240	SWITCH ASS'Y, control, black	1
	JTB100250	SWITCH ASS'Y, control, burr walnut	1	1994-95.
	JTB100260	SWITCH ASS'Y, control, burr walnut	1	1996 on.
	FAG100150	FINISHER, air conditioning control	1
30	JQH100030	CASING, lower, evaporator	1
31	ALU1256	SCREW, casing securing	1
32	FN105041	NUT, casing securing	1
33	DA608045	SCREW, self tapping, casing to A post	2
-	JBD100670PMA	VENT ASSEMBLY, dash centre	2	Not illustrated.
-	JBB100660	DUCT ASS'Y, dash vents to air conditioning unit	1	Not illustrated.

Condenser and Fan
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
34	JRB100290	CONDENSER ASSEMBLY	1
35	JRF100100	BRACKET, condenser mounting, upper	1
36	JRF100200	BRACKET, condenser mounting, lower	1
37	JRF100110	BRACKET, condenser mounting	1
38	FN106047	NUT, brackets to body	4
39	FS106167	SCREW, condenser to bracket	1
40	FN106047	NUT, condenser and starter cable clip to brackets	4
41	JRB100380	FAN, condenser	1
42	FN106047	NUT, fan to body	3

Refridgerant Pipes and Hoses
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
43	JUF101350	HOSE, evaporator to compressor	1	1994-96.
44	JUF101800	PIPE, evaporator to compressor, cockpit	1	1997 on.
45	JUF102010	HOSE, evaporator to compressor, engine bay	1	1997 on.
46	JUU100160	O RING, evaporator and compressor unions	2
47	JUU100170	O RING, cockpit to engine bay union	1	1997 on.
48	JUF101340	HOSE, compressor to condenser	1	1994-96.
	JUF101790	HOSE, compressor to condenser	1	1997 on.
49	JUU100190	O RING, compressor and condenser unions	2
50	JUE104070	PIPE, condenser to receiver drier	1
51	JUU100180	O RING, condenser and receiver drier unions	2
52	JRJ100230	RECEIVER DRIER ASSEMBLY	1
53	FS106167	SCREW, receiver drier to brake servo bracket	1
54	FN106047	NUT	1
55	JUE104730	PIPE, receiver drier to evaporator	1
56	JUU100180	O RING, receiver drier and evaporator unions	2
	PCP102100	PIPE, heater water, cross dash	1	1994-96.
	SYC100670	CLIP, air conditioning pipe to speedometer cable	1
57	FN106047	NUT, evaporator pipe P clips	2

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Part No: YQU104190

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BRACKET-RELAY TO BULKHEAD-STEPPED METAL TYPE

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£13.14 inc VAT £10.95 exc VAT

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Part No: YLU102340

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BRACKET-ALTERNATOR & AIR CON.-'97 ON

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£46.80 inc VAT £39.00 exc VAT

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Part No: PQS100990

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FAN BELT-COMPRESSOR,WATER PUMP & FAN-94-96-AIR CON JAPAN

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£0.00 inc VAT £0.00 exc VAT

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Part No: PQS100920

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FAN BELT-GXE2297 ALTERNATOR-AIR CON. MODELS-'94-'96 JAPAN

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Part No: GMB51005

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DRIVE BELT-ALTERNATOR,COMPRESSOR & FAN-'97 ON-AIR CON.

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£6.36 inc VAT £5.30 exc VAT

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Part No: FS108207

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SET SCREW-FLANGED M8 x 20mm UPPER ALT.BRACKET TO ENGINE-'97>

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£1.22 inc VAT £1.02 exc VAT

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Part No: FS106167

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SET SCREW-FLANGED HEAD-M6 x 16mm

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£0.61 inc VAT £0.51 exc VAT

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Part No: FN106047

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NUT-FLANGED-M6 METRIC FINE ZINC

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£0.56 inc VAT £0.47 exc VAT

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Part No: PTZ803

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USE: AB608031

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8 for channel, 4 for bracket.

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Cooling- air conditioning

BRACKET-RELAY TO BULKHEAD-STEPPED METAL TYPE

BRACKET-ALTERNATOR & AIR CON.-'97 ON

FAN BELT-COMPRESSOR,WATER PUMP & FAN-94-96-AIR CON JAPAN

FAN BELT-GXE2297 ALTERNATOR-AIR CON. MODELS-'94-'96 JAPAN

DRIVE BELT-ALTERNATOR,COMPRESSOR & FAN-'97 ON-AIR CON.

SET SCREW-FLANGED M8 x 20mm UPPER ALT.BRACKET TO ENGINE-'97>

SET SCREW-FLANGED HEAD-M6 x 16mm

NUT-FLANGED-M6 METRIC FINE ZINC

USE: AB608031

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