Brake Controls - 1988 On; Booster and Servos

Brake Controls 1988 On
Brake Pedal and Pedal Box
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
1	SKB102810PMA	BRAKE PEDAL ASSEMBLY	1	RHD.
	NAM8514	BRAKE PEDAL ASSEMBLY	1	LHD.
2	2A3034	BUSH, brake pedal	2	RHD; included in brake pedal assembly.
	NAM8522	BUSH, brake pedal	2	LHD; included in brake pedal assembly.
3	NAM8567	GAITER, push rod	1	Included in brake pedal assembly.
4	GPR107	PAD, brake pedal	1	1988-90.
	SZU10001	PAD, brake pedal	1	1990 on.
5	2A5880	SHAFT, brake and clutch pedals	1	RHD.
	NAM8524	SHAFT, brake and clutch pedals	1	LHD.
6	LNZ205	NUT, nyloc	1
7	NAM8544	SPRING, brake pedal return	1	RHD.
	NAM8547	SPRING, brake pedal return	1	LHD.
8	NAM8541	CRANK ASSEMBLY	1
9	NAM8574	SHAFT, crank pivot	1
10	NAM8546	BUSH, crank pivot	2	Included in crank assembly.
11	NAM8540	CLEVIS PIN AND SLEEVE, crank to push rods	2
12	PS104221	SPLIT PIN	2
13	NAM9198	SPRING, crank return	1
14	SKU10043	PEDAL BOX ASSEMBLY	1	RHD; 1988-96, all models.
	SKU101220	PEDAL BOX ASSEMBLY	1	RHD; 1997 on, all models
	SKU10040	PEDAL BOX ASSEMBLY	1	LHD; 1988-94, carburetter models.
	SKU10042	PEDAL BOX ASSEMBLY	1	LHD; 1991-96, injection models.
	SKU101210	PEDAL BOX ASSEMBLY	1	LHD; 1997 on, all models.
15	SH605051	SCREW, pedal box to body	2
16	LWZ205	WASHER, locking	2
17	SKU10039	BRACKET, pedal shaft pivot	1	LHD.
18	FN108041	NUT, shaft to bracket	1	LHD.
19	SKU10034	BRACKET, servo and master cylinder to body	1
20	FN108041	NUT, servo and master cylinder to bracket	3
21	CDU3989	NUT, bracket to pedal box	4
22	FAM4370	BRACKET, brake light switch	1	RHD; 1988-94, carburetter models.
	SKU10011	BRACKET, brake light switch	1	RHD; 1991 on, injection models.
	NAM8643	BRACKET, brake light switch	1	LHD; 1988-94, carburetter models.
	SKU10012	BRACKET, brake light switch	1	LHD; 1991 on, injection models.
23	NH106041	NUT, bracket to body	1
24	WC106041	WASHER, plain	1

Master Cylinder
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
25	GMC90376	MASTER CYLINDER ASSEMBLY	1
26	GRK6009	CAP, reservoir, with fluid warning switch	1
27	GRK6010	RESERVOIR, master cylinder	1
28	GRK1032	REPAIR KIT, master cylinder	1
29	XAP32	SPRING, primary return (use with GRK1032 repair kit)	1
30	XAP33	SPRING, piston return (use with GRK1032 repair kit)	1

Boosters and Servos
Hydraulic Booster
Cooper Models, 1961-62
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
31	21A655	BOOSTER ASSEMBLY	1
32	8G8586	REPAIR KIT, booster	1
33	17H7906	PLUG, screwed	1
34	17H7907	SEAL, plug	1
35	17H7904	RETAINER, spring	1
36	17H7901	STEM, valve	1
37	17H7905	PISTON	1
38	17H7902	SPRING, inner	1
39	17H7903	SPRING, outer	1
40	BH605201	BOLT, booster to inner wing	2
41	LWZ205	WASHER, locking	2
42	FNZ105	NUT	2

Type 5 1/2 Remote Servo
Cooper S Models, 1963-69
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
43	21A1293	SERVO ASSEMBLY	1
44	18G8189	REPAIR KIT, servo	1	For original 21A1293 servos (will not fit replica servos).
45	17H8329	COVER AND FILTER, air valve	1
46	17H8334	SPINDLE AND DIAPHRAGM, air valve	1
47	17H2646	NON-RETURN VALVE, original	1	Screws into servo.
	606030IL	NON-RETURN VALVE, replacement, metal	1	Fits 'in-line' in servo hose.
	606030ILP	NON-RETURN VALVE, replacement, plastic	1	Fits 'in-line' in servo hose.
Please note that at time of writing (2005) the only available non-return valve fits 'in-line' in the servo hose, rather than screwing into the servo itself.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
48	11D5075	HOSE, vacuum, servo, pre-cut to length	1	1963-68; 3/4" diameter hose.
	13H5017	HOSE, vacuum, servo, pre-cut to length	1	1968-69; 7/8" diameter hose.
	SPL116	HOSE, vacuum, servo, per metre	A/R	7/8" diameter hose.
49	GHC507	CLIP, hose, Jubilee	2	For 3/4" diameter hose.
	GHC608	CLIP, hose, Jubilee	2	For 7/8" diameter hose.
50	PCR1211	'P' CLIP, hose	1	For 3/4" diameter hose.
	PCR1411	'P' CLIP, hose	1	For 7/8" diameter hose.
51	21A1294	BRACKET, servo mounting, front	1
52	SH605081	SCREW, clamping bracket to servo	1
53	PWZ105	WASHER, plain	1
54	LWZ205	WASHER, locking	1
55	FNZ105	NUT	1
56	PWZ305	WASHER, plain, large	1
57	SH605061	SCREW, bracket to body	2
58	LWZ205	WASHER, locking	2
59	FNZ105	NUT	2
60	21A1295	BRACKET, servo mounting, rear	1
61	FNZ105	NUT, servo to bracket	2
62	LWZ205	WASHER, locking	2
63	PWZ405	WASHER, plain, large	1
64	SH605061	SCREW, bracket to body	2
65	LWZ205	WASHER, locking	2
66	FNZ105	NUT	2

Type 6 Remote Servo
Cooper S Models, 1969-71; 1275 GT, 1969-74
Also Used as Mini Single Line Braking Servo Conversion, 1959-77
The Type 6 servo as fitted to Cooper S Mk IIIs and 1275 GTs is now supplied from the manufacturer as a servo conversion kit for several single line braked cars, complete with vacuum hose, brake pipe, brackets and fitting instructions. The good news is that owners of Minis other than Cooper Ss have an easy way to boost braking power on their cars. The bad news is the appearance of the 'universal' brackets, which may be replaced by the genuine designs if desired.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
67	13H7939	SERVO ASSEMBLY	1	Packaged as a kit complete with vacuum hose, brake pipe and universal mounting brackets.
68	18G8938	REPAIR KIT, servo	1
69	37H3812	COVER AND FILTER, air valve	1
70	517729	DIAPHRAGM, air valve	1
71	606030A	NON-RETURN VALVE, original	1	Screws into servo.
	606030IL	NON-RETURN VALVE, replacement, metal	1	Fits 'in-line' in servo hose.
	606030ILP	NON-RETURN VALVE, replacement, plastic	1	Fits 'in-line' in servo hose.
Please note that at time of writing (2005) the only available non-return valve fits 'in-line' in the servo hose, rather than screwing into the servo itself.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
72	21A2255	HOSE, vacuum, servo, pre-cut to length	1	Cooper S Mk III.
	21A2240	HOSE, vacuum, servo, pre-cut to length	1	1275 GT.
	SPL116	HOSE, vacuum, servo, per metre	A/R
73	GHC608	CLIP, hose, Jubilee	2
74	PCR1411	'P' CLIP, hose to front servo mounting bracket	1	Cooper S Mk III.
75	13H6107	CLIP, hose to heater pipe	1	Cooper S Mk III.
76	21A2248	CLIP, hose to rocker cover	1	1275 GT.
77	21A2254	BRACKET, servo mounting, front	1	Cooper S Mk III.
	21A2388	BRACKET, servo mounting, front	1	1275 GT.
78	SH605081	SCREW, clamping bracket to servo	1
79	PWZ105	WASHER, plain	1
80	LWZ205	WASHER, locking	1
81	FNZ105	NUT	1
82	PWZ305	WASHER, plain, large	1
83	SH605061	SCREW, bracket to body	2
84	LWZ205	WASHER, locking	2
85	FNZ105	NUT	2
86	21A2253	BRACKET, servo mounting, rear	1	Cooper S Mk III.
	21A2239	BRACKET, servo mounting, rear	1	1275 GT.
87	FNZ105	NUT, servo to bracket	2
88	LWZ205	WASHER, locking	2
89	PWZ405	WASHER, plain, large	1
90	SH605061	SCREW, bracket to body	2
91	LWZ205	WASHER, locking	2
92	FNZ105	NUT	2

Direct Acting Servo
All Models, 1988 On
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
93	GSM119	SERVO ASSEMBLY	1
94	GSM120	REPAIR KIT, servo	1
95	NAM8568	HOSE, vacuum, servo	1	1988-92, carburetter models.
	SQB10097	HOSE, vacuum, servo	1	1992-94, carburetter models.
	SQB10030	HOSE, vacuum, servo	1	1991 on, single point injection (SPi) models.
	SQB102450	HOSE, vacuum, servo	1	1997 on, multi point injection (MPi) models.
96	GSM121	GROMMET, vacuum hose to servo	1
97	2A715	BOLT, banjo, hose to manifold	1
98	AED172	WASHER, sealing banjo bolt	2
99	CDU3506	CLIP, hose to servo bracket	1

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Brake Controls - 1988 On; Booster and Servos

BRAKE PEDAL-1988 ON RHD

USE: PWZ104

NUT-M6 METRIC FINE

BRACKET-BRAKE LIGHT SWITCH-'80-'94-CARB.CARS (LHD>'88)

SHAFT-BRAKE AND CLUTCH PEDALS-RHD & LHD TO '88

USE: GPR107A

BUSH-BRAKE & CLUTCH PEDAL

USE: GHF222

WASHER - PLAIN - 5/16"

NUT - 5/16" UNF

SET SCREW- 5/16 UNF x 5/8''

WASHER-SPRING, 5/16''

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