Automatic transmission - torque converter and housing

Torque Converter Housing
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
1	-	TORQUE CONVERTER HOUSING ASS'Y	1	Non-serviced part.
2	22A1239	BEARING, idler gear (1.004" ext. dia.)	1	1965-68; fit with CCN216 circlip.
	13H7985	BEARING, idler gear (1 1/16" ext. dia., 3/4" int. dia.)	1	1968-82 approx.; fit with 51K3565 circlip.
	AHU1707	BEARING, idler gear (1 3/8" ext. dia., 7/8" int. dia.)	1	1982 approx. on (A Plus gears); fit without circlip.
3	CCN216	CIRCLIP, bearing	1	1965-68.
	51K3565	CIRCLIP, bearing	1	1968-82.
4	AAU1365	BEARING, input gear	1
5	22A661	RETAINER, bearing	1
6	22A784	OIL SEAL, primary gear	1
7	22A973	COVER, engine oil pump	1
8	2K8161	PLUG, core, torque converter housing	1
9	22A974	TUBE, dipstick	1	1965-96.
	LQN100830	TUBE, dipstick	1	1997 on (Japan).
10	22A750	DIPSTICK ASSEMBLY	1	1965-85.
11	DAM7599	DIPSTICK ASSEMBLY	1	1985-96.
	LQM100700	DIPSTICK ASSEMBLY	1	1997 on (Japan).
12	AEC671	WASHER, rubber, dipstick	1	1965-85; included in 22A750 dipstick assembly.
13	22A1084	PLUG, housing	1
14	22A1898	DISTANCE PIECE, starter motor to housing	1	If required; 1970 approx. to 1985.
15	GUG705684GM	GASKET, housing to cylinder block/transmission case	1
16	BH605161	BOLT, housing to cylinder block, short	3
17	BH605181	BOLT, housing to cylinder block, long	2	1965-90.
	BH605201	BOLT, housing to cylinder block, long	2	1990 on.
18	SH605071	SCREW, housing to cylinder block	2
19	LWZ305	WASHER, locking	6
20	12B63	WASHER, sealing	1
For nuts, screws, washers, studs and dowels used to attach the torque converter housing to the transmission case, please see the 'Automatic Transmission - External' section.

Torque Converter
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
21	22G1691	TORQUE CONVERTER ASSEMBLY	1	1965-70.
	DAM5085N	TORQUE CONVERTER ASSEMBLY	1	1970-85; inertia starter.
	DAM7564N	TORQUE CONVERTER ASSEMBLY	1	1985-94; pre-engaged starter, 998 and 1275 carburetter models.
	TQB10007N	TORQUE CONVERTER ASSEMBLY	1	1994-96; 1275 injection models.
	TQB100140N	TORQUE CONVERTER ASSEMBLY	1	1997 on (Japan); 1275 injection models.
22	22G2613	RING GEAR, starter motor	1	Included in torque converter assembly; inertia starter.
	DAM7518	RING GEAR, starter motor	1	Included in torque converter assembly; pre-engaged starter.
23	27H8800	PLUG, drain	2	Included in torque converter assembly.
24	27H8803	WASHER, sealing	2	Included in torque converter assembly.
25	27H8801	BOLT	6	Included in torque converter assembly.
26	27H8804	LOCK TAB, torque converter bolt	3	Included in torque converter assembly.
27	22A1158	SCREW, torque converter to crankshaft	1
28	22A1155	LOCK TAB, screw	1
29	22A1159	KEY, torque converter to crankshaft	1
30	22G1022	COVER, torque converter	1	1965-70.
	22G1580	COVER, torque converter	1	1970-94; 998 and 1275 carburetter models.
	TGL10008	COVER, torque converter	1	1994 on; 1275 injection models.
31	22A1114	PLUG, cover	1
32	SH605081	SCREW, cover to torque converter housing	5
33	LWZ305	WASHER, locking	5
34	FNZ105	NUT	5
35	TYG10007	BOLT, dowel, cover to torque converter housing	2	1994 on; 1275 injection models.
36	22A1492	GROMMET, cover to torque converter housing	1	1970 on.

Torque Converter Gear Train
Note if you have a 1965 or early 1996 Mini Automatic that the output gear train is unique and is not itemised here. Factory advice for these models is to replace all three gears with those shown here, together with the relevant thrust washers and shims.

If you are unsure that the age of your Mini's transmission matches the age of the car, you will need to work out whether you have pre-A Plus or A Plus output gears. A Plus gears were introduced on the Mini round about 1982 (at different times on different models...), and have a sharper tooth angle and different pitch making them quieter than, but definitely not interchangeable with, the earlier gears. A Plus gears can be identified by the presence of a circumferential groove in the centre of the teeth.
Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
37	22A1064	PRIMARY GEAR ASS'Y, with bushes	1	1965-82 approx.
	DAM5713	PRIMARY GEAR ASS'Y, with bushes	1	1982 approx. to 1992; A Plus gears, 998 models.
	DAM9374	PRIMARY GEAR ASS'Y, with bushes	1	1992 on; A Plus gears, 1275 models.
38	22A1066	BUSH, primary gear, front	1	1965-92; 848 and 998 models.
	DAM8889	BUSH, primary gear, front	1	1992 on; 1275 models.
39	22G109	BUSH, primary gear, rear	1	'Top hat' bush.
Once fitted, the primary gear bushes must be machined to ensure alignment with each other.

Ill. No.	Part No.	Description	Qty. Rqd.	Remarks
40	22A321	WASHER, thrust, primary gear, front	1	0.110-0.112" (2.79-2.84mm), 1965-92; 848 and 998 models.
	22A322	WASHER, thrust, primary gear, front	1	0.112-0.114" (2.84-2.89mm), 1965-92; 848 and 998 models.
	22A323	WASHER, thrust, primary gear, front	1	0.114-0.116" (2.89-2.94mm), 1965-92; 848 and 998 models.
	22A324	WASHER, thrust, primary gear, front	1	0.116-0.118" (2.94-2.99mm), 1965-92; 848 and 998 models.
	22A450	WASHER, thrust, primary gear, front	1	0.118-0.120" (2.99-3.04mm), 1965-92; 848 and 998 models.
	DAM6490	WASHER, thrust, primary gear, front	1	0.112-0.114" (2.84-2.89mm), 1992 on; 1275 models.
	DAM6486	WASHER, thrust, primary gear, front	1	0.114-0.116" (2.89-2.94mm), 1992 on; 1275 models.
	DAM6487	WASHER, thrust, primary gear, front	1	0.116-0.118" (2.94-2.99mm), 1992 on; 1275 models.
	DAM6488	WASHER, thrust, primary gear, front	1	0.118-0.120" (2.99-3.04mm), 1992 on; 1275 models.
	DAM6489	WASHER, thrust, primary gear, front	1	0.120-0.122" (3.04-3.09mm), 1992 on; 1275 models.
41	22A319	WASHER, thrust, primary gear, rear	1
42	88G549	RING, backing	1
43	22A1242	GEAR, idler, with 3/4" shaft dia.	1	1965-82 approx.
	DAM5165	GEAR, idler, with 7/8" shaft dia.	1	1982 approx. on; A Plus gears.
44	22A1546	WASHER, thrust, idler gear	2	0.130-0.131" (3.30-3.32mm), 1965-82 approx.
	22A1545	WASHER, thrust, idler gear	2	0.132-0.133" (3.35-3.37mm), 1965-82 approx.
	22A1547	WASHER, thrust, idler gear	2	0.134-0.135" (3.40-3.42mm), 1965-82 approx.
	22A1548	WASHER, thrust, idler gear	2	0.136-0.137" (3.45-3.47mm), 1965-82 approx.
	22A1549	WASHER, thrust, idler gear	2	0.138-0.139" (3.50-3.53mm), 1965-82 approx.
	DAM4822	WASHER, thrust, idler gear	2	0.132-0.133" (3.35-3.37mm), 1982 approx. on, A Plus gears.
	DAM4823	WASHER, thrust, idler gear	2	0.134-0.135" (3.40-3.42mm), 1982 approx. on, A Plus gears.
	DAM4824	WASHER, thrust, idler gear	2	0.136-0.137" (3.45-3.47mm), 1982 approx. on, A Plus gears.
	DAM4825	WASHER, thrust, idler gear	2	0.138-0.139" (3.50-3.53mm), 1982 approx. on, A Plus gears.
45	22A1265	GEAR, input	1	1965-82 approx.
	DAM5164	GEAR, input	1	1982 approx. on; A Plus gears.
46	22A1266	SHIM, input gear	A/R	0.003" (0.076mm).
	22A1267	SHIM, input gear	A/R	0.012" (0.305mm).
47	22A624	WASHER, abutment	1
48	510618A	NUT, nyloc, input gear	1

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Automatic transmission - torque converter and housing

WASHER-COPPER-5/16'' x 5/8'' x 16G

SEAL- DIPSTICK A SERIES/AUTOMATIC-'65-'85

DISTANCE PIECE-STARTER MOTOR TO CONVERTER HOUSING

USE: LWZ205

SET SCREW-5/16 UNF x 7/8''

BOLT-CALIPER HALVES-(use loctite)997,998,'S' >/TORQUE CONV

SET SCREW-5/16 UNF x 1''

BOLT-5/16 UNF x 2 1/2''

BOLT-5/16 UNF x 2 1/4''

NUT - 5/16" UNF

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